People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises. What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages: 1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources. 2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable. 3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance. 4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor. 5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant. 6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises. Characteristics of Fully Automatic Wire Crimping Machine * As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture. * Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees. * Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded. * The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises. * Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency. * Perfect combination with supporting equipment, can be connected with feeder.
Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It makes the terminal machine operate supermutely, and the frequency converter itself can save 30% of electricity, plus the super mute wire crimping machine is working one time and energize one time, to avoid unnecessary idling of the motor, and to save more power when used. Without noise, workers are more attentive to their work, which greatly improves their work efficiency. This is the preferred equipment for wire end processing. Benchtop wire terminator crimping machine is a kind of high-speed automatic wire harness pressing terminal device, the fuselage structure is lightweight, compared with other terminals, the operation sound is smaller, more power-saving. It is very suitable for many domestic high-yield manufacturers to purchase and use. The machine has stable quality, beautiful appearance, elegance and easy operation. This selling wire crimping machine in the terminal market is in great demand and very useful. 1. Confirm the wire nail instructions and the terminal/die to confirm whether it meets the requirements. 2. Start the super mute wire crimping machine and stop the machine according to its operation condition, blade matching, fix the mould and adjust the blade. 3. Install the toolbox with the super- mute wire crimping machine and clamp it with fixture. At this time, use manual tool adjustment to move the slider of the super-silent terminal machine to the bottom dead point, tighten the screw of the tool, adjust the appropriate position of the tool, and then tighten it. At this time, pay attention to the pressure of pressing, and pay attention to the combination of the upper tool and the lower tool, so as to avoid the deviation of the tool from left to right. 4. Try to crimp terminals and wires, according to their crimping conditions, and then make tension test. If it fails to meet the technical requirements, adjust the pressure screw on the super mute wire crimping machine to meet the requirements and lock it. 5. Manual pressure test is used to avoid collision of knives when crimping. Electric operation is used to check whether there is unusual noise or impact sound in the wire crimping machine and applicator, and to check the feeding device and its stroke of the knife blade. 6. After no abnormal idling, 2-3pcs can be produced only after crimping the first inspection and pulling force test. 7. Holding wire and feeding wire in the left hand, feeding and positioning with the right hand, placing the wire mouth on the lower blade and close to the top of the terminal, and stepping on the foot switch on the right foot to separate the clutch mouth, after the clutch mouth is separated, the super mute wire crimping machine drives the applicator and blade to press down the connection and terminal, thus completing the action; 8. Press the “Spare” button on the terminal panel for 4-8 seconds and the program number D001 appears. Press the combination of “Zero” (up) and “Auto/Manu” (shift) to set the program number to D112, press “Spare” (confirm), display “1” (number of connecting terminals), press “Zero” (up) or “Star” (down) to the number of terminals to be hit, and then press “Spare”. Mute wire crimping machine refers to a kind of machine used in wire processing. It can press the hardware head to the wire end. Then do conduction, mute wire crimping machine typed out of the terminal is usually to connect more convenient, without welding can be stable to connect the two wires together, and when disassembly only need to pull it out.
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling. 1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common. 2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action. 3. Terminal crimping and excellent quality products. Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine. One. The length of electronic wire cut-off by fully automatic wire crimping machine is different. 1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery. 2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it. 3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife. Two. The machine cannot start or stop in operation First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping. Three. Some Copper Wires Outstrench From Crimped Terminal And Be Uneven. 1. Check whether the gun-type swing arm catheter is attached to the wire rod. 2. Check whether the knife edge of the wire crimping machine is relatively straight with the swing arm catheter. 3. Check whether the auxiliary block of wire crimping machine is loose or not. 4. Check whether the distance between the wire crimping machine and the automatic machine has changed.
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered. When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, there may be a fault. At this time, detailed maintenance is needed. After starting the power supply, don’t rush to start work. First of all, we need to pay attention to whether there is abnormal noise inside the machine. If there is abnormal vibration and noise, we should stop immediately and then carry out maintenance. It is also crucial to select and install knives for automatic wire crimping machine. Staff members must have working experience. Before installing knives, they should also determine whether they are matched, and then start installing knives. After installing knives, adjustments and checks should be made. In the process of using automatic wire crimping machine, we also need to pay attention to a lot of problems. In order to ensure safety, we should not cut off the power at will, but also pay attention to our own life safety. We should not easily touch the dangerous parts of automatic wire crimping machine with our fingers or other parts. It is also very important to master the maintenance method of automatic wire crimping machine. Only by doing the basic maintenance work well, can the use time of automatic wire crimping machine be prolonged effectively. The maintenance of automatic wire crimping machine is very important. According to the requirements of maintenance technology, the maintenance of automatic wire crimping machine is divided into two kinds, namely, daily maintenance and secondary maintenance. Daily maintenance is simpler than secondary maintenance in terms of technical requirements, so such maintenance operations are usually performed by operators themselves. Because secondary maintenance has higher technical requirements, it is mainly carried out by professional maintenance personnel. Next, we will briefly introduce the daily maintenance methods of terminals. Lubrication of stamping guide rail of automatic wire crimping machine is a key item in daily maintenance. Generally, the maintenance of this link needs to be carried out every one to two hours. When lubricating, two or three drops of oil should be dripped into the top filling hole of the guide rail. The oil should not be dripped too little, because it will not achieve the desired lubrication effect, and too much dripping will be wasteful. The cleaning of automatic wire crimping machine is also necessary every day. The operator of the automatic wire crimping machine should clean the wire crimping machine immediately after using it every day and wipe out the dust and impurities on the machine. The bearings of the automatic wire crimping machine should also be lubricated once a week. Bearing directly determines the working speed of wire crimping machine, we must lubricate it effectively according to the standard process. First, we need to uncover the back cover of the machine, then remove the internal driven pulley clip spring, and then remove the pulley (to be careful not to let the bearing balls fall), after removing the hindrance elements, butter can be applied.
Analysis of the problems caused by the wiring of the fully automatic wire crimping machine and the effects
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation. There are main reasons as follow: One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors. In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown. What functions does the wire crimping machine can provide? The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on. Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much. (2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution. (3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week. The specific operation methods are as follows: Opening the rear cover of the wire crimping machine Removing the clip spring of driven pulley, Removing pulley, Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost). After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc. Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine. Maintenance process of automatic wire terminal crimping machine 1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common. 2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action. As long as the wire is worn, the applicator installed, production can start after the parameters are set in the picture. Wire crimping machine can be classified as pneumatic wire crimping machine, wire crimping machine, fully automatic wire crimping machine, mute wire crimping machine, universal wire crimping machine, continuous terminal cutting PIN machine,wire stripper terminator machine, semi-automatic mute wire crimping machine, wire cutting stripping and [...]
Fully automatic wire crimping machine combines the structural advantages of single-end high-speed automatic wire crimping machine. Double-end single-end crimping terminal, super high speed, single-end crimping can reach 7000 or so pcs per hour, the total length of ultra-short wire incl. cutting and crimping terminal is 9MM. Double-ends crimping 5000pcs or so per hour, ultra-short wire cutting wire and crimping is 40MM or so. The automatic double-ends wire crimping machine mainly adopts imported original parts to complete stripping, cut to length, terminal crimping, half-stripping, twisting and other precise movements, simple operation and stable performance. Suitable for cutting AWG#30-AWG#18 wire. Simple disposal of sudden abnormality by fully automatic wire crimping machine As an advanced intelligent equipment, fully automatic wire crimping machine is widely used in wire harness processing industry. Fully automatic wire crimping machine not only has high processing speed, but also has high processing accuracy. It is an indispensable mechanical equipment in wire harness processing industry. Advanced equipment also marks the development of enterprises. Wire harness industry uses intelligent automatic wire crimping machine, which can not only improve output but also improve quality, but also save a lot of labor for wire harness manufacturers and reduce costs. Now fully automatic wire crimping machines are more mature and stable, but if not well maintained, the perfect machine will also have a “strike” day, maintenance costs need not be said, but also delay production. Here, as a manufacturer of fully automatic wire crimping machines will introduce some points for attention: During the operation of automatic wire crimping machine, if there are some abnormal noises or abnormal reactions, it is necessary to shut down the power supply of automatic wire crimping machine immediately and let maintenance personnel check and debug in time. Here again, it is emphasized that the users of fully automatic wire crimping machine must find specially designated persons to repair and debug, and can not let non-professional maintenance personnel to repair, otherwise it is likely to backfire.
The improved mute wire crimping machine is based on the server belt, the server does not transmit information to the motor, the motor is static. His operating principle is different from that above, which has the advantages of low noise and power saving. It just gives the server a message, which is then passed to the motor and acts as an action. Mute wire crimping machine is improved with the conventional wire crimping machine. There is an internal wrapped a circuit breaker with a clutch . Every crimping produces a standard “O” , which is the most common. Mute wire crimping machine is usually used to connect wire more conveniently. Mute wire crimping machine referred to a kind of machine which is mainly used for wire processing. Without welding, two wires can be connected stably. It can crimp metal terminal to the wire end, and then make conduction. When disassembling, just pull it out. It’s convenient and fast. Mute wire crimping machines are applied to various electrical appliances in our life, electronic products including automobiles and aerospace, wiring harness is an important part of product success, every product research and development should consider the application of wiring harness in products; as a wiring harness processing equipment, computer strippers and mute wire crimping machines are particularly important in the production of wiring harness, want to understand the processing technology of wiring harness. Be sure to understand the performance of computerized wire stripping machines and mute wire crimping machines. The mute wire crimping machine is a kind of machine which integrates feeding, cutting, stripping and pressing for wire crimping. It is suitable for large, medium and small enterprises. The use of mute wire crimping machine saves labor. Its advantages and characteristics are as follows: 1. The mute wire crimping machine adopts digital control interface. The working power of optical, electrical, mechanical, pneumatic and magnetic integration makes the operation simpler. 2. The running speed is fast and the accuracy is high, which saves time. 3. Simple operation mechanism makes it cost less in maintenance, reduces the cost, and produces high efficiency of silent terminals, which improves the profit margin of enterprises and promotes the development of enterprises. Mute wire crimping machine is a kind of mechanical equipment which is often seen in the wire processing industry. Every kind of mechanical equipment will have some potential safety problems in use, so there are many relevant safety rules.
The mute wire crimping machine is developed for the common terminal die at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation have realized the accuracy, strength and safety that the machinery can not reach. The unique frequency converter technology, safe working time, power saving and mute, the operator is more dedicated to work, greatly improving work efficiency. It is also a wire crimpingl machine widely used nowadays. Today, the manufacturer of wire crimping machine shares the working principle of mute wire crimping machine for you. The mute wire crimping machine adopts modern frequency converter control technology, which is developed for the common terminal die crimping at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It can make the terminal machine run supermutely, and the converter itself can save 30% of the power. In addition, the supermute terminal machine is a kind of supermute terminal machine. Working once power on, eliminating unnecessary idle motor, more power-saving. Without noise, workers are more attentive to their work, which greatly improves their work efficiency. This is the preferred equipment for wire end processing. The mute wire crimping machine is a semi-automatic wire crimping machine. It uses a foot-stepping to start the machine, and step one time to complete a processing action. According to its structure, it can be divided into two types: stepping type and server type. Its working principle is as follows: 1. Stepping wire crimping machine: (stepping principle) The motor keeps turning. There is a breaker with a clutch in the inner core. Every move is a standard “O” coming out, which is the most common. 2. Server wire crimping machine: also known as silent terminal machine, through manual control pedal to the server signal, the signal is transmitted to the motor, motor operation pressure connection, complete a workflow. Silent terminal machine refers to a kind of machine used in wire processing. It can press the hardware head to the wire end. Then do conduction, mute terminal machine typed out of the terminal is usually to connect more convenient, without welding can be stable to connect the two wires together, and when disassembly only need to pull it out.
Generally, there are many reasons for overheating of bearings in automatic wire crimping machines. Among them, there are several common reasons. The wire crimping machine manufacturer introduce several reasons as below: 1. Friction between bearing cover and shaft. Because the axis of the axle and the axis of the mechanical equipment driven by the terminal machine are not on the same line, or because of the inaccurate processing, the inner circle of the bearing cap is eccentric, so that the bearing cap and the axle are friction with each other. Light bearings heat, serious smoke, large high-speed motors will soon rub red. At this time, the machine should be stopped immediately, otherwise the automatic terminal machine will be burnt down. 2. If the belt is too tight or the axle center of the fully automatic wire crimping machine is not in the same straight line as that of the driven machine, that is to say, the bearing load will increase and the bearing will heat up. 3. The unbalance of inner and outer rings of steel ball bearings is one of the causes of heating. The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line). In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment. 4. Too much or too little lubricating oil is also the cause of heating. Bearing is used for a long time, the internal lubricant gradually reduces, resulting in insufficient lubrication, increased friction loss, so that the bearing heating, long-term oil shortage operation will cause bearing damage. Too much oil or too thick oil can also cause bearing overheating. In addition, if the lubricating oil is mixed with hard impurities, the bearings are not cleaned, or the bearings are cleaned with dirty oil, so that there are sand particles and iron chips in the bearings, the mechanical friction of the bearings will be increased and the bearings will be heated, and the bearings will be easily damaged due to the role of impurities.