25
Jun
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much.
(2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution.
(3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week.
The specific operation methods are as follows:
Opening the rear cover of the wire crimping machine
Removing the clip spring of driven pulley,
Removing pulley,
Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost).
After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc.
Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine.
Maintenance process of automatic terminal machine
1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common.
2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action.
As long as the wire is worn, the applicator installed, production can start... read more
07
Mar
Fully automatic wire cutting stripping tinning machine must be operated by trained personnel. Operators should be familiar with the general performance and structure of the machine, master the prevention of equipment failure, judgment and emergency treatment measures. Now we will talk about the considerations of automatic wire... read more
04
Jul
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling.
1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common.
2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action.
3. Terminal crimping and excellent quality products.
Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine.
One. The length of electronic wire cut-off by fully automatic wire crimping machine is different.
1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery.
2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it.
3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife.
Two. The machine cannot start or stop in operation
First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping.
Three. Some Copper Wires Outstrench From Crimped... read more
12
Apr
With the arrival of twenty-first century, each country’s industry has entered a period of rapid development, especially in Asia. Full automatic wire stripper terminator machine connector industry at present in the world has entered a mature period, but the terminal industry manufacturers to gain great benefits... read more
17
Jun
What causes bad contact of wire crimping machine? For machines, poor contact has always been one of the main causes of failure, from small mobile phones, large computers, larger end-to-end sub-machines or aviation equipment. Since this problem is so important, we must pay attention to it. Let Fortune Sky wire crimping machine manufacturer analyze the bad contact problem of wire crimping machine today.
For a computer, the most common malfunction is the memory chip. For a wire crimping machine, the most common malfunction is the metal conductor inside the terminal. This part is the core part of the terminal. It transmits the voltage, current or signal from external wires or cables to the contacts corresponding to its matching connectors.
Because of its importance, the wire crimping machine is required to have stable and reliable contact and good conductivity. So what factors will cause poor contact of wire crimping machine contact structure?
In fact, this is a common factor, such as excessive processing size, unreasonable surface treatment technology such as heat treatment and plating, poor storage environment, poor and improper use and operation, etc., may make contact parts and coordination parts of automatic wire crimping machine poor contact.
Common fatal faults at terminals?
1. Poor contact
The metal conductor inside the terminal is the core part of the terminal. It transmits the voltage, current or signal from the external wire or cable to the contacts corresponding to its matching connector. Therefore, the contact parts must have excellent structure, stable and reliable contact retention and good conductivity. Due to the unreasonable structure design, wrong material selection, unstable die, excessive processing size, rough surface, unreasonable surface treatment process such as heat treatment and electroplating, improper assembly, poor storage and use environment and improper operation, all of these will cause poor contact at the contact and coordination parts of the contact parts.
2. Poor insulation
The function of insulator is to keep the contacts in the correct position, and to protect the contacts from the contacts and the shells from each other by insulating the conveyor. Therefore, insulators must have excellent electrical performance, conveyor protection mechanical performance and process forming performance. Especially with the wide use of high density and miniaturized terminals, the effective wall thickness of insulators becomes thinner and thinner. This puts forward more stringent requirements for insulation materials, precision of injection moulds and moulding technology. Due to the existence of metal redundancy, surface dust, flux and other contaminations on the surface or inside of insulators, the amalgamation of organic material precipitates and harmful gas adsorption film with surface water film to form ionic conductive channels, moisture absorption, long mold, aging of insulating materials and other reasons, will cause short circuit, leakage, breakdown, low insulation resistance and other bad insulation phenomena.
3. Poor fixation
Insulators not only play an insulating role, but also provide precise centering and protection for extended contacts. They also have the functions of installation, positioning and locking and fixing on equipment. Poor fixing, light impact on contact reliability, resulting in instantaneous power failure, the serious is product disintegration. Disintegration refers to the abnormal separation between plugs and sockets and between pins and sockets caused by unreliable structure due to material, design, process and other reasons, which will result in serious consequences of power transmission and signal control interruption of computer stripper in control system. Due to unreliable design, wrong material selection, improper selection of forming process, poor quality of heat treatment, die, assembly, welding and other processes, inadequate assembly will cause poor fixation.
In addition, due to coating peeling, corrosion, bruising, plastic shell flying edge, rupture, rough contact parts processing, deformation and other reasons caused by poor appearance, due to positioning and locking with poor size, poor consistency of processing quality, total separation force and other reasons caused by poor interchange, is also a common disease, frequently occurring. These kinds of faults can be found and eliminated in time in the process of inspection and use.
read more
22
Jun
The improved mute wire crimping machine is based on the server belt, the server does not transmit information to the motor, the motor is static. His operating principle is different from that above, which has the advantages of low noise and power saving. It just gives the server a message, which is then passed to the motor and acts as an action.
Mute wire crimping machine is improved with the conventional wire crimping machine. There is an internal wrapped a circuit breaker with a clutch . Every crimping produces a standard “O” , which is the most common. Mute wire crimping machine is usually used to connect wire more conveniently. Mute wire crimping machine referred to a kind of machine which is mainly used for wire processing. Without welding, two wires can be connected stably. It can crimp metal terminal to the wire end, and then make conduction. When disassembling, just pull it out. It’s convenient and fast.
Mute wire crimping machines are applied to various electrical appliances in our life, electronic products including automobiles and aerospace, wiring harness is an important part of product success, every product research and development should consider the application of wiring harness in products; as a wiring harness processing equipment, computer strippers and mute wire crimping machines are particularly important in the production of wiring harness, want to understand the processing technology of wiring harness. Be sure to understand the performance of computerized wire stripping machines and... read more
07
Apr
1.) Insulation Failure
The role of insulator is to maitain contact member arranged in correct position. Insulators must possess excellent electrical properties, Insulator surface or internal moisture contamination of the metal extra material, surface dust, flux, organic material precipitates and harmful gas adsorption membrane fusion... read more
06
May
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables.It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials,stripping,pressing together,humanization and intellectualization. There is hardly any manual work in the operation process,but there... read more
09
Apr
Shenzhen Fortune Sky Technology Co.,Ltd tell you the fully automatic wire terminating machine operating procedures
3.1 Checking fully automatic wire terminating machine before its start :
3.1.1 check whether the switch is good.
3.1.2 check the electrical device is normal (Power: 220V, air pressure: 3.5-6.5 pure)
3.1.3 Lubricate in the sliding part,... read more
04
Apr
Failure 1: Stripping front opening length varies.
Reason a: Feeding wire wheel is too tight or relaxed;
Solution: use wheel trimming bar to adjust two wheels gap so as not to press the wire firmly or too relaxed to slip the wire.
Reason b: cutting and stripping... read more
