Common Failures and Solutions of Automatic Wire Terminal Crimping Machines

Common Failures and Solutions of Automatic Wire Terminal Crimping Machines Automatic Wire Terminal Crimping Machine (AWTCM) is becoming increasingly popular in electronic wiring harnesses. Below are some common problems, causes, and solutions related to AWTCM: Issue: The machine cannot start or stops during operation. Solution: a. Check for power input (220V) and 6KG air pressure. b. Verify if the set total quantity has been reached. If reached, reset it, then power off and restart. c. Inspect for wire jamming or any obstructed moving parts in the [...]

Some Tricks to Solve Benchtop Terminal Crimping Machine Malfunctions

Some Tricks to Solve Benchtop Terminal Crimping Machine Malfunctions Firstly, if the crimping machine fails to strip, we can try adjusting the stripping knife value or check if the stripping coupler is functioning properly. This solution has an efficiency rate of up to 90%. Remember, stripping is the most fundamental function of a crimping machine, and if it can’t strip, the entire production line will come to a halt. Secondly, if the crimping machine fails to start properly, we need to [...]

Automatic Wire Cutting and Crimping Machines: How to Set the Parameters

Automatic Wire Cutting and Crimping Machines: How to Set the Parameters Automatic wire cutting and crimping machines are widely used in the production process of electrical connectors. Reasonably setting and optimizing the machine parameters can improve production efficiency and product quality. In this article, we will introduce in detail the methods and techniques for setting and optimizing the parameters of automatic wire cutting and crimping machines from the following aspects. Adjust the pressure parameter of the machine When using automatic wire cutting [...]

Troubleshooting and Solutions for Common Problems of Automatic Wire Cutting and Crimping Machines

Troubleshooting and Solutions for Common Problems of Automatic Wire Cutting and Crimping Machines: Inconsistent wire length after cutting: Insufficient pressure on the wire feeding wheel, adjust the pressure. Adjust the feeding speed to an appropriate level. Improper gap in the feeding wheel, adjust the clearance. Improper clearance in the entire line wheel, adjust the clearance. Damaging wire cores with the automatic crimping machine: Adjust the depth of the stripping blade. Adjust the valve blade. Incorrect stripping equipment, requiring adjustment. Unable to strip the front end with the automatic crimping [...]

Troubleshooting and Maintenance Guide for Versatile Wire Terminal Crimping Machine

Troubleshooting and Maintenance Guide for Versatile Wire Terminal Crimping Machine A. If the foot pedal switch of the terminal machine is unresponsive, stiff, or damaged, replace it directly. B. If the terminal machine repeatedly strikes during operation, check the proximity switch. C. Replace the fuse of the semi-automatic terminal machine if damaged or blown. D. If the mechanical action of the terminal machine is sluggish during operation, apply grease 1 to 3 times daily on the oil holes of the slider (one hole [...]

Here are some tricks summarized for troubleshooting Terminal Crimping Machine problems. Interested folks, take a look!

Here are some tricks summarized for troubleshooting Terminal Crimping Machine problems. Interested folks, take a look! Firstly, if the crimping machine can’t strip, we can try adjusting the stripping knife value or check if the stripping optocoupler is working properly. The efficiency of this solution reaches up to 90%. Remember, stripping is the most basic function of a crimping machine, and if it fails, the entire production line will be paralyzed. Secondly, if the crimping machine fails to start, we need [...]

Solution to Problems with Automatic Vibratory Feed Terminal Crimping Machine

Solution to Problems with Automatic Vibratory Feed Terminal Crimping Machine When using the automatic vibratory feed terminal crimping machine, we often encounter some issues. Below, the manufacturer of the vibratory feed terminal crimping machine will introduce the problems that may arise with the vibratory feeder of the automatic vibratory feed terminal crimping machine. The vibratory feeder of the automatic terminal crimping machine may oscillate weakly or slowly, feed sporadically or irregularly, due to: Defects in the device table, insufficient hardness. If suspended [...]

Troubleshooting Methods and Essentials for Vibratory Feeder of Vibratory Feed Terminal Crimping Machine

Troubleshooting Methods and Essentials for Vibratory Feeder of Vibratory Feed Terminal Crimping Machine I. Possible Causes of Vibratory Feeder Malfunction: Insufficient power supply voltage; Broken wiring between the vibratory feeder and the controller; Blown fuse in the controller; Burnt coil; Improper gap between the coil and the frame; Parts jammed between the coil and the frame; Vibratory feeder coming into contact with hard objects, causing the top plate or base plate to collide with other equipment. II. Vibratory Feeder of Vibratory Feed Terminal Crimping Machine Weak or Slow [...]

Troubleshooting for Vibratory Feeder of the Vibratory Feed Terminal Crimping Machine

Troubleshooting for Vibratory Feeder of the Vibratory Feed Terminal Crimping Machine What are the common faults of the vibratory feeder in the fully automatic terminal crimping machine? Causes of Vibratory Feeder Malfunction in the Vibratory Feed Terminal Crimping Machine: Insufficient power supply voltage. Cracked wiring between the vibratory feeder and the controller. Blown fuse in the controller. Burnt coil. Improper gap between the coil and the frame. Parts jammed between the coil and the frame. Vibratory feeder coming into contact with hard objects, causing the top plate or [...]

Reasons for Benchtop Terminal Crimping Machine Deformation

Reasons for Benchtop Terminal Crimping Machine Deformation I. Issues with the Benchtop Terminal Crimping Machine Itself Leading to Deformation 1.1 Insufficient Pressure: Adequate pressure is necessary for the benchtop terminal crimping machine to securely fix the terminal. Insufficient pressure can cause the terminal to lose its fixation, resulting in deformation. 1.2 Excessive Usage: Prolonged usage of the benchtop terminal crimping machine can lead to decreased crimping effectiveness due to friction and wear, resulting in terminal deformation. 1.3 Improper Material Usage: Poor quality or [...]

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