30
Apr
1. The length of the stripping opening of fully automatic ribbon cable terminating machine is different:
There are many common reasons for opening disagreement, such as wire is pressed too tight or loose by wire feeding wheels; so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely. If the cut is too shallow or too deep, let’s adjust the knife edge to the right position with the knife depth conditioner, so as not to hurt the copper wire and to drop the rubber smoothly. If the opening is still different, replace the new blade directly.
2. Copper wire is exposed and uneven while terminating ribbon cable the copper wire :
Check whether the gun-type swing arm catheter can be attached to the wire or not;
Check whether the knife edge of wire crimping machine can be straight with the swing arm catheter or not;
Check whether the auxiliary pressing block of the wire crimping machine can be loosened or not;
Check whether the interval between the terminal machine and the automation has been changed or not.
3. The automatic ribbon cable terminating machine can not start or stop working:
Unable to start or suspend work, first of all, we must check whether there is current input and 6KG air pressure, as well as whether there is wire or a part of the machine jammed or not; and check whether the wire crimping machine has signal or power connection which leads to the machine doesn’t crimp.
4. Wire interception of automatic ribbon cable terminal crimping machine leads to different length:
Change new blade.
Pressure of wire feeding wheels are too tight or loosen, so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely.
Matters needs attention in maintenance of automatic ribbon cable terminating machine
In order to prevent accidents or damage to the machine, the following principles must be observed in overhaul:
1. Only trained professionals are allowed to repair machines or replace components. When a fault occurs, press the jerk button on the operation panel to stop the machine.
2. When the machine fails to work properly, consult relevant manuals and instructions to determine the correct measures to be taken.
3. If two or more people work together, they must establish links with each other so that they can inform each other before starting new work steps to ensure personal safety.
4. Many electrical components are installed on the machine. The installation position of these components is vulnerable to oil pollution, dust and vibration.
A large part of the machine failure is caused by these components. Because the operation and maintenance of most components are relatively simple, the fault can be detected and repaired according to the user’s own strength. The terminal manufacturer said it should be noted that only the specified components are allowed to replace the damaged parts.
5. Power must be turned off before repairing or replacing components.
6. Parts (components) removed during overhaul should be replaced in place with the same new parts (components) and fixed with the original specifications screw as far as possible.
7. Instruments used in overhaul must be calibrated.
8. It is strictly forbidden to leave inflammables or metal objects in cabinets or junction boxes.
9. Check the cable and wire regularly to prevent leakage or shock.
In-cabinet maintenance:
Before opening the cabinet door, the main switch of the cabinet should be disconnected.
After the main switch is disconnected, the main switch is still live. Therefore, maintenance personnel must pay special attention to it.
If it is necessary to open the cabinet door electrically for repair, attention should be paid to safety, and no touching of charged objects in the cabinet by hand should be strictly prohibited.
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04
Jul
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling.
1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common.
2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action.
3. Terminal crimping and excellent quality products.
Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine.
One. The length of electronic wire cut-off by fully automatic wire crimping machine is different.
1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery.
2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it.
3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife.
Two. The machine cannot start or stop in operation
First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping.
Three. Some Copper Wires Outstrench From Crimped... read more
10
Jul
People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises.
What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages:
1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources.
2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable.
3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance.
4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor.
5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant.
6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises.
Characteristics of Fully Automatic Wire Crimping Machine
* As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture.
* Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees.
* Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded.
* The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises.
* Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency.
* Perfect combination with supporting equipment, can be connected with feeder.
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12
Apr
Mechanical failure is a common, automatic terminal crimping machine is no exception, there are many kinds of failures of automatic terminal crimping machine, today is mainly with you about what’s reason caused automatic terminal crimping machine bad contact.
Full automatic terminal crimping machine is necessary to have a good touch... read more
25
Oct
The purchase of automatic wire stripper crimper machine needs to master the skills. There are so many equipment in the market that many people find it is difficult to purchase it. So, how can we know the quality of the wire crimping machine? We... read more
04
Apr
Failure 1: Stripping front opening length varies.
Reason a: Feeding wire wheel is too tight or relaxed;
Solution: use wheel trimming bar to adjust two wheels gap so as not to press the wire firmly or too relaxed to slip the wire.
Reason b: cutting and stripping... read more
23
Jun
Fully automatic wire crimping machine combines the structural advantages of single-end high-speed automatic wire crimping machine. Double-end single-end crimping terminal, super high speed, single-end crimping can reach 7000 or so pcs per hour, the total length of ultra-short wire incl. cutting and crimping terminal is 9MM. Double-ends crimping 5000pcs or so per hour, ultra-short wire cutting wire and crimping is 40MM or so. The automatic double-ends wire crimping machine mainly adopts imported original parts to complete stripping, cut to length, terminal crimping, half-stripping, twisting and other precise movements, simple operation and stable performance. Suitable for cutting AWG#30-AWG#18 wire.
Simple disposal of sudden abnormality by fully automatic wire crimping machine
As an advanced intelligent equipment, fully automatic wire crimping machine is widely used in wire harness processing industry. Fully automatic wire crimping machine not only has high processing speed, but also has high processing accuracy. It is an indispensable mechanical equipment in wire harness processing industry. Advanced equipment also marks the development of enterprises. Wire harness industry uses intelligent automatic... read more
25
Oct
According to statistics, in mechanical factories, accidents caused by machines account for more than 80% of the total accidents. In other words, the proportion of safety accidents caused by human factors is very high. Therefore, safety first has always been the tenet of every... read more
02
May
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment.
1. Fault: The cutting length of the electronic wire is inconsistent
Reason a: the wire feeding roller is pressed too tight or loose;
Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip.
Reason b: Straightener is too tight or loose;
Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly.
Cause c: abrasion of the cutting edge;
Solution: Replace the new cutting blade.
2. Fault: The length of stripping opening is different.
Reason a: the wire feeding roller is too tight or loose;
Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip.
Reason b: Cutter cut too shallow or too deep;
Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation.
Reason c: Cutting tool abrasion;
Countermeasure: Replace new blades.
3. Fault: The machine can not start or stop in operation.
Reasons and countermeasures:
A. Check for current input (220V) and 6KG air pressure;
B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure;
C. Check if there is a wireless material or a running part jammed;
D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping.
4. Faults: uneven exposure of copper wire on the crimped terminal;
Reasons and countermeasures:
A. Check if the catheter of gun-type swing arm is attached to the wire;
B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of... read more
07
Mar
Fully automatic wire cutting stripping tinning machine must be operated by trained personnel. Operators should be familiar with the general performance and structure of the machine, master the prevention of equipment failure, judgment and emergency treatment measures. Now we will talk about the considerations of automatic wire... read more
