25
Oct
The possible factors of terminal rail feed not working are as follows:
1. Lack of power supply voltage.
2. The connecting wire between the terminal rail feed and the controller is cracked.
3. The fuse of the controller is blown out.
4. The coil is burnt out.
5. The... read more
12
Apr
Mechanical failure is a common, automatic terminal crimping machine is no exception, there are many kinds of failures of automatic terminal crimping machine, today is mainly with you about what’s reason caused automatic terminal crimping machine bad contact.
Full automatic terminal crimping machine is necessary to have a good touch... read more
30
Apr
1. The length of the stripping opening of fully automatic ribbon cable terminating machine is different:
There are many common reasons for opening disagreement, such as wire is pressed too tight or loose by wire feeding wheels; so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely. If the cut is too shallow or too deep, let’s adjust the knife edge to the right position with the knife depth conditioner, so as not to hurt the copper wire and to drop the rubber smoothly. If the opening is still different, replace the new blade directly.
2. Copper wire is exposed and uneven while terminating ribbon cable the copper wire :
Check whether the gun-type swing arm catheter can be attached to the wire or not;
Check whether the knife edge of wire crimping machine can be straight with the swing arm catheter or not;
Check whether the auxiliary pressing block of the wire crimping machine can be loosened or not;
Check whether the interval between the terminal machine and the automation has been changed or not.
3. The automatic ribbon cable terminating machine can not start or stop working:
Unable to start or suspend work, first of all, we must check whether there is current input and 6KG air pressure, as well as whether there is wire or a part of the machine jammed or not; and check whether the wire crimping machine has signal or power connection which leads to the machine doesn’t crimp.
4. Wire interception of automatic ribbon cable terminal crimping machine leads to different length:
Change new blade.
Pressure of wire feeding wheels are too tight or loosen, so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely.
Matters needs attention in maintenance of automatic ribbon cable terminating machine
In order to prevent accidents or damage to the machine, the following principles must be observed in overhaul:
1. Only trained professionals are allowed to repair machines or replace components. When a fault occurs, press the jerk button on the operation panel to stop the machine.
2. When the machine fails to work properly, consult relevant manuals and instructions to determine the correct measures to be taken.
3. If two or more people work together, they must establish links with each other so that they can inform each other before starting new work steps to ensure personal safety.
4. Many electrical components are installed on the machine. The installation position of these components is vulnerable to oil pollution, dust and vibration.
A large part of the machine failure is caused by these components. Because the operation and maintenance of most components are relatively simple, the fault can be detected and repaired according to the user’s own strength. The terminal manufacturer said it should be noted that only the specified components are allowed to replace the damaged parts.
5. Power must be turned off before repairing or replacing components.
6. Parts (components) removed during overhaul should be replaced in place with the same new parts (components) and fixed with the original specifications screw as far as possible.
7. Instruments used in overhaul must be calibrated.
8. It is strictly forbidden to leave inflammables or metal objects in cabinets or junction boxes.
9. Check the cable and wire regularly to prevent leakage or shock.
In-cabinet maintenance:
Before opening the cabinet door, the main switch of the cabinet should be disconnected.
After the main switch is disconnected, the main switch is still live. Therefore, maintenance personnel must pay special attention to it.
If it is necessary to open the cabinet door electrically for repair, attention should be paid to safety, and no touching of charged objects in the cabinet by hand should be strictly prohibited.
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04
Jul
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling.
1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common.
2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action.
3. Terminal crimping and excellent quality products.
Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine.
One. The length of electronic wire cut-off by fully automatic wire crimping machine is different.
1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery.
2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it.
3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife.
Two. The machine cannot start or stop in operation
First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping.
Three. Some Copper Wires Outstrench From Crimped... read more
25
Oct
In recent years, fully automatic pvc twin wire crimping machine has been warmly welcomed by the majority of manufacturers in wire harness processing industry . It integrates a variety of processing functions. It saves a lot of manpower cost and improves production efficiency. So... read more
07
Apr
1.) Insulation Failure
The role of insulator is to maitain contact member arranged in correct position. Insulators must possess excellent electrical properties, Insulator surface or internal moisture contamination of the metal extra material, surface dust, flux, organic material precipitates and harmful gas adsorption membrane fusion... read more
23
Jun
Fully automatic wire crimping machine combines the structural advantages of single-end high-speed automatic wire crimping machine. Double-end single-end crimping terminal, super high speed, single-end crimping can reach 7000 or so pcs per hour, the total length of ultra-short wire incl. cutting and crimping terminal is 9MM. Double-ends crimping 5000pcs or so per hour, ultra-short wire cutting wire and crimping is 40MM or so. The automatic double-ends wire crimping machine mainly adopts imported original parts to complete stripping, cut to length, terminal crimping, half-stripping, twisting and other precise movements, simple operation and stable performance. Suitable for cutting AWG#30-AWG#18 wire.
Simple disposal of sudden abnormality by fully automatic wire crimping machine
As an advanced intelligent equipment, fully automatic wire crimping machine is widely used in wire harness processing industry. Fully automatic wire crimping machine not only has high processing speed, but also has high processing accuracy. It is an indispensable mechanical equipment in wire harness processing industry. Advanced equipment also marks the development of enterprises. Wire harness industry uses intelligent automatic... read more
01
May
Fully automatic sleeve insertion terminal crimping machine is generally used to play the spring terminal and can automatically wear the jacket. To distinguish the quality of an automatic sleeve insertion terminal crimping machine, we can judge from the following aspects.
1. Whatever the buzzword, the principle is much the same.
First of all, depending on the configuration, a fully automatic terminal crimping machine with bad configuration is no better than that. Many times it is broken because of a screw or burr. Therefore, it must not be saved in this respect. The fully automatic sleeve insertion terminal crimping machine must be equipped with high configuration. The motor is the most basic servo, preferably the top Mitsubishi servo.
2. Stripping and cutting effect, we should carefully observe whether the wire stripped by fully automatic sleeve insertion terminal crimping machine will not be clean, stripping is not aligned, whether the copper wire is injured or not, whether the insulation is scratched or not, whether the wire is obvious crooked and different lengths or not, and so on. If the bad stripping will affect the effect of subsequent sleeve insertion and terminal crimping, which is not acceptable. Of course, there is an error in the length of stripping and cutting, which is 0.2 mm + (set length * 0.002 mm).
3. The effect of crimping terminal, the quality of a fully automatic sleeve insertion terminal crimping machine depends mainly on the effect of crimping terminal. If the crimped plug spring terminal is crooked, or does not crimp copper wire, or the crimping interface is loose, it will directly affect the quality of your product. This will be a fatal injury. As mentioned above, using Mitsubishi servo can better avoid this problem.
4. The speed of fully automatic sleeve insertion terminal crimping machine. If the above two points are almost the same, the working speed of fully automatic sleeve insertion terminal crimping machine will be another important indicator. Enterprises choose fully automatic sleeve insertion wire crimping machine mainly focus on its automation, if its speed is higher, it represents that it will bring you greater benefits, of course, the premise is that the wire harness processed by fully automatic sleeve insertion terminal crimping machine is qualified products.
5. Not long after the machine was born, the machine that just came out for a year or two may have many problems, instability, and we can’t pay for their instability.
Nowadays, there are many enterprises that produce fully automatic sleeve insertion terminal crimping machine and their appearance is quite similar. And now many enterprises will use automatic terminal crimping machine, so it is particularly important to know how to select terminal crimping machine.
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25
Jun
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be... read more
07
Mar
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the... read more
