07
May
This automatic wire terminal crimping machine will have a great impact when it is working,so as to ensure the safety of the staff,it is necessary to master the correct operation method and pay special attention to it in the use process.Compared with general wire terminal crimping machine,the... read more
25
Oct
With the development of science and technology and the expansion of wire harness processing market demand, more and more automatic wire stripper and crimping machine brands are available. But the question is which brand is better? The following editor will introduce how to choose... read more
02
May
In order to maximize the function of automatic wire strip and crimp machine in the process of use, it is important to know how to use them. Before using automatic wire strip and crimp mahcine, the following points should be noted:
1. To be set on a smooth and non-vibrating ground or table, there should be enough space for heat dissipation.
2. The basic power supply is 220 V AC. The special power plug provided with the machine should be used.
3. Use special and suitable sockets; make sure the appropriate operating temperature (0-40 degrees Celsius).
4. When you don’t use the machine for a long time, you must unplug the power and cover the machine with dust-proof appliances.
5. Do not set and install in high temperature areas.
6. Undergraduates can not modify machinery and control circuits, which will cause the slider to fall twice and so on.
7. Safety devices or rear panels should not be removed and the installation location should not be changed.
8. Make sure that the anhydrous pipe is connected before use in order to work normally.
9. Burn danger: If touching a motor-like hot product, the operator is in danger of being scalded! Never touch it with your hands during long hours of work!
10. Electrical shock danger: If touching the electrified part has the danger of transmitting electricity, do not touch the motor or plug socket with wet hand. If there is leakage, we must let the professionals change the parts of the machine!
11. Pressure risk: Do not touch the moving parts of the wool rod and cylinder, there is the risk of pinch and crush injury!
However, in the process of use, the following points should be paid special attention to.
1. In the process of operation, if the machine is abnormal, turn off the power supply, and timely invite maintenance personnel to repair and debug.
2. Non-designated personnel shall not debug or disassemble machine parts.
3. In the process of operation, the power supply of the machine has been cut off. It is strictly forbidden for finger or any part of the body to enter the punching range in order to avoid accidents.
4. At work, if you need to leave, turn off the power before leaving.
5. The replacement of terminals must first disconnect the power supply and then replace the operation. The operation of the replacement machine is strictly prohibited.
6. In the process of operation, if the tool die terminal card is used, the scissors or needles must be used to take it out and continue to work.
Correct operation mode of fully automatic wire crimping machine is very important. It can not only ensure human safety, effectively avoid all kinds of potential safety hazards when the machine is in use, but also improve the production efficiency of the machine. This is the best manifestation of grinding the knife without mistake and chopping the firewood. In addition, the correct use of the machine can greatly extend the service life of the machine.
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07
Mar
Fully automatic wire cutting stripping tinning machine must be operated by trained personnel. Operators should be familiar with the general performance and structure of the machine, master the prevention of equipment failure, judgment and emergency treatment measures. Now we will talk about the considerations of automatic wire... read more
22
Jun
The improved mute wire crimping machine is based on the server belt, the server does not transmit information to the motor, the motor is static. His operating principle is different from that above, which has the advantages of low noise and power saving. It just gives the server a message, which is then passed to the motor and acts as an action.
Mute wire crimping machine is improved with the conventional wire crimping machine. There is an internal wrapped a circuit breaker with a clutch . Every crimping produces a standard “O” , which is the most common. Mute wire crimping machine is usually used to connect wire more conveniently. Mute wire crimping machine referred to a kind of machine which is mainly used for wire processing. Without welding, two wires can be connected stably. It can crimp metal terminal to the wire end, and then make conduction. When disassembling, just pull it out. It’s convenient and fast.
Mute wire crimping machines are applied to various electrical appliances in our life, electronic products including automobiles and aerospace, wiring harness is an important part of product success, every product research and development should consider the application of wiring harness in products; as a wiring harness processing equipment, computer strippers and mute wire crimping machines are particularly important in the production of wiring harness, want to understand the processing technology of wiring harness. Be sure to understand the performance of computerized wire stripping machines and... read more
25
Oct
In recent years, fully automatic pvc twin wire crimping machine has been warmly welcomed by the majority of manufacturers in wire harness processing industry . It integrates a variety of processing functions. It saves a lot of manpower cost and improves production efficiency. So... read more
25
Jun
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much.
(2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution.
(3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week.
The specific operation methods are as follows:
Opening the rear cover of the wire crimping machine
Removing the clip spring of driven pulley,
Removing pulley,
Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost).
After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc.
Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine.
Maintenance process of automatic terminal machine
1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common.
2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action.
As long as the wire is worn, the applicator installed, production can start... read more
22
Jun
The mute wire crimping machine is developed for the common terminal die at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation have realized the accuracy, strength and safety that the machinery can not reach. The unique frequency converter technology, safe working time, power saving and mute, the operator is more dedicated to work, greatly improving work efficiency. It is also a wire crimpingl machine widely used nowadays. Today, the manufacturer of wire crimping machine shares the working principle of mute wire crimping machine for you.
The mute wire crimping machine adopts modern frequency converter control technology, which is developed for the common terminal die crimping at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It can make the terminal machine run supermutely, and the converter itself can save 30% of the power. In addition, the supermute terminal machine is a kind of supermute terminal machine. Working once power on, eliminating unnecessary idle motor, more power-saving. Without noise, workers are more attentive to their work, which greatly improves their work efficiency. This is the preferred equipment for wire end processing.
The mute wire crimping machine is a semi-automatic wire crimping machine. It uses a foot-stepping to start the machine, and step one time to complete a processing action. According to its structure, it can be divided into two types: stepping type and server type. Its working principle is as follows:
1. Stepping wire crimping machine: (stepping principle) The motor keeps turning. There is a breaker with a clutch in the inner core. Every move is a standard “O” coming out, which is the most common.
2. Server wire crimping machine: also known as silent terminal machine, through manual control pedal to the server signal, the signal is transmitted to the motor, motor operation pressure connection, complete a workflow.
Silent terminal machine refers to a kind of machine used in wire processing. It can press the hardware head to the wire end. Then do conduction, mute terminal machine typed out of the terminal is usually to connect more convenient, without welding can be stable to connect the two wires together, and when disassembly only need to pull it out.
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07
Mar
What are the main factors affecting the quality of fully automatic wire crimping machine?
Every kind of mechanical equipment has a quality assessment method.To evaluate its quality, the most common is whether the performance is stable, whether there are faults in the use process, whether the... read more
17
Jun
What causes bad contact of wire crimping machine? For machines, poor contact has always been one of the main causes of failure, from small mobile phones, large computers, larger end-to-end sub-machines or aviation equipment. Since this problem is so important, we must pay attention to it. Let Fortune Sky wire crimping machine manufacturer analyze the bad contact problem of wire crimping machine today.
For a computer, the most common malfunction is the memory chip. For a wire crimping machine, the most common malfunction is the metal conductor inside the terminal. This part is the core part of the terminal. It transmits the voltage, current or signal from external wires or cables to the contacts corresponding to its matching connectors.
Because of its importance, the wire crimping machine is required to have stable and reliable contact and good conductivity. So what factors will cause poor contact of wire crimping machine contact structure?
In fact, this is a common factor, such as excessive processing size, unreasonable surface treatment technology such as heat treatment and plating, poor storage environment, poor and improper use and operation, etc., may make contact parts and coordination parts of automatic wire crimping machine poor contact.
Common fatal faults at terminals?
1. Poor contact
The metal conductor inside the terminal is the core part of the terminal. It transmits the voltage, current or signal from the external wire or cable to the contacts corresponding to its matching connector. Therefore, the contact parts must have excellent structure, stable and reliable contact retention and good conductivity. Due to the unreasonable structure design, wrong material selection, unstable die, excessive processing size, rough surface, unreasonable surface treatment process such as heat treatment and electroplating, improper assembly, poor storage and use environment and improper operation, all of these will cause poor contact at the contact and coordination parts of the contact parts.
2. Poor insulation
The function of insulator is to keep the contacts in the correct position, and to protect the contacts from the contacts and the shells from each other by insulating the conveyor. Therefore, insulators must have excellent electrical performance, conveyor protection mechanical performance and process forming performance. Especially with the wide use of high density and miniaturized terminals, the effective wall thickness of insulators becomes thinner and thinner. This puts forward more stringent requirements for insulation materials, precision of injection moulds and moulding technology. Due to the existence of metal redundancy, surface dust, flux and other contaminations on the surface or inside of insulators, the amalgamation of organic material precipitates and harmful gas adsorption film with surface water film to form ionic conductive channels, moisture absorption, long mold, aging of insulating materials and other reasons, will cause short circuit, leakage, breakdown, low insulation resistance and other bad insulation phenomena.
3. Poor fixation
Insulators not only play an insulating role, but also provide precise centering and protection for extended contacts. They also have the functions of installation, positioning and locking and fixing on equipment. Poor fixing, light impact on contact reliability, resulting in instantaneous power failure, the serious is product disintegration. Disintegration refers to the abnormal separation between plugs and sockets and between pins and sockets caused by unreliable structure due to material, design, process and other reasons, which will result in serious consequences of power transmission and signal control interruption of computer stripper in control system. Due to unreliable design, wrong material selection, improper selection of forming process, poor quality of heat treatment, die, assembly, welding and other processes, inadequate assembly will cause poor fixation.
In addition, due to coating peeling, corrosion, bruising, plastic shell flying edge, rupture, rough contact parts processing, deformation and other reasons caused by poor appearance, due to positioning and locking with poor size, poor consistency of processing quality, total separation force and other reasons caused by poor interchange, is also a common disease, frequently occurring. These kinds of faults can be found and eliminated in time in the process of inspection and use.
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