07
Apr
Full Automatic Terminal Crimping Machine Operation Procedure
3.1 Automatic Terminal machine examation before switch on:
3.1.1 check each switch is unwounded.
3.1.2 Check the electrical installations are normal (power supply: 220V, Pressure :3.5-6.5 Pure)
3.1.3 Inject lubricating oil to sliding parts, clean the machine and make the maintenance... read more
12
Apr
1, failure: the length of the different stripping opening;
Reason a: the wire inlet wheel pressed too tight or loose;
Countermeasures: use wire roller fine-tune piece to adjust the gap of wire inlet wheels until the wire won’t be compressed flattened or too loosen slip.
Reason B:... read more
12
Apr
Mechanical failure is a common, automatic terminal crimping machine is no exception, there are many kinds of failures of automatic terminal crimping machine, today is mainly with you about what’s reason caused automatic terminal crimping machine bad contact.
Full automatic terminal crimping machine is necessary to have a good touch... read more
25
Jun
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation.
There are main reasons as follow:
One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors.
In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown.
What functions does the wire crimping machine can provide?
The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on.
Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
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06
May
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables.It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials,stripping,pressing together,humanization and intellectualization. There is hardly any manual work in the operation process,but there... read more
17
Jun
The fully automatic double-ends wire crimping machine consists of three parts: the motion part, the control part and the execution part. wire crimping machine manufacturer said the wiring harness processing equipments on the market can be divided into three categories according to the accessories used at present.
1. Mechanical fully automatic double-ends wire crimping machine:
The main working principle is to drive the movement of the machine by belt and cam. The advantage is that the price is cheap, but the disadvantage is that the mechanical parts are easy to wear and age after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping fully automatic double-ends wire crimping machine:
It mainly drives the movement of the machine through stepper motor.
The advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with the mechanical design, it is more exquisite. The disadvantage is that the domestic ordinary step motor is easy to lose step and affects the precision of the product. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full-servo fully automatic double-ends wire crimping machine:
mainly through the PLC servo drive signal to control the movement of the servo motor, the advantages are high accuracy, long service life, high cost-effective, the disadvantage is that the price is more expensive, the use of motion modules together, greatly ensuring the accuracy and service life of the product.
The main functions of the reducer are as follows:
1. The reducer can reduce the moment of inertia. Generally, the square of speed ratio is reduced. It can control start-stop and speed change in time.
2. Increasing the torque through the reducer is equivalent to increasing the input power, which can reduce the power required by the input motor.
3. Reducer has the function of protecting motor in transmission. Reducer bears large torque in operation.fully enclosed gear reducer motor transmits only the value of overload divided by deceleration ratio when overload occurs. If it is directly borne by motor, it may cause motor damage.
4. When the motor is directly connected to the load at low speed, in order to meet the output torque current, the motor will increase a lot, which will inevitably have higher requirements for the heat dissipation and insulation of the motor. It is also undesirable from the point of view of energy saving. If the reducer is used, the impact of these problems can be reduced.
The role of the motor module:
1. Flexible movement without gap
2. Easy to obtain high walking accuracy
3. High positioning accuracy
4. High rigidity in all directions
5. High allowable load
6. Can maintain high accuracy for a long time
7. Excellent speed.
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08
Apr
Full Digital Intelligent Terminal Crimping Machine Failure Elimination
Failure 1: Stripping front opening length varies.
Reason a: Feeding wire wheel is too tight or relaxed;
Solution: use wheel trimming bar to adjust two wheels gap so as not to press the wire firmly or too relaxed to... read more
09
Apr
Generally speaking, semi automatic wire terminator in normal work, there are several common problems. One is the poor contact terminals and insulation, as well as poor fixed.
1.) the phenomenon of poor contact the metal conductor inside the terminal is the core part of the terminal, which... read more
07
Mar
What are the main factors affecting the quality of fully automatic wire crimping machine?
Every kind of mechanical equipment has a quality assessment method.To evaluate its quality, the most common is whether the performance is stable, whether there are faults in the use process, whether the... read more
07
Mar
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the... read more
