People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises. What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages: 1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources. 2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable. 3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance. 4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor. 5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant. 6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises. Characteristics of Fully Automatic Wire Crimping Machine * As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture. * Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees. * Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded. * The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises. * Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency. * Perfect combination with supporting equipment, can be connected with feeder.
Analysis of the problems caused by the wiring of the fully automatic wire crimping machine and the effects
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation. There are main reasons as follow: One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors. In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown. What functions does the wire crimping machine can provide? The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on. Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
Generally, there are many reasons for overheating of bearings in automatic wire crimping machines. Among them, there are several common reasons. The wire crimping machine manufacturer introduce several reasons as below: 1. Friction between bearing cover and shaft. Because the axis of the axle and the axis of the mechanical equipment driven by the terminal machine are not on the same line, or because of the inaccurate processing, the inner circle of the bearing cap is eccentric, so that the bearing cap and the axle are friction with each other. Light bearings heat, serious smoke, large high-speed motors will soon rub red. At this time, the machine should be stopped immediately, otherwise the automatic terminal machine will be burnt down. 2. If the belt is too tight or the axle center of the fully automatic wire crimping machine is not in the same straight line as that of the driven machine, that is to say, the bearing load will increase and the bearing will heat up. 3. The unbalance of inner and outer rings of steel ball bearings is one of the causes of heating. The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line). In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment. 4. Too much or too little lubricating oil is also the cause of heating. Bearing is used for a long time, the internal lubricant gradually reduces, resulting in insufficient lubrication, increased friction loss, so that the bearing heating, long-term oil shortage operation will cause bearing damage. Too much oil or too thick oil can also cause bearing overheating. In addition, if the lubricating oil is mixed with hard impurities, the bearings are not cleaned, or the bearings are cleaned with dirty oil, so that there are sand particles and iron chips in the bearings, the mechanical friction of the bearings will be increased and the bearings will be heated, and the bearings will be easily damaged due to the role of impurities.
What causes bad contact of wire crimping machine? For machines, poor contact has always been one of the main causes of failure, from small mobile phones, large computers, larger end-to-end sub-machines or aviation equipment. Since this problem is so important, we must pay attention to it. Let Fortune Sky wire crimping machine manufacturer analyze the bad contact problem of wire crimping machine today. For a computer, the most common malfunction is the memory chip. For a wire crimping machine, the most common malfunction is the metal conductor inside the terminal. This part is the core part of the terminal. It transmits the voltage, current or signal from external wires or cables to the contacts corresponding to its matching connectors. Because of its importance, the wire crimping machine is required to have stable and reliable contact and good conductivity. So what factors will cause poor contact of wire crimping machine contact structure? In fact, this is a common factor, such as excessive processing size, unreasonable surface treatment technology such as heat treatment and plating, poor storage environment, poor and improper use and operation, etc., may make contact parts and coordination parts of automatic wire crimping machine poor contact. Common fatal faults at terminals? 1. Poor contact The metal conductor inside the terminal is the core part of the terminal. It transmits the voltage, current or signal from the external wire or cable to the contacts corresponding to its matching connector. Therefore, the contact parts must have excellent structure, stable and reliable contact retention and good conductivity. Due to the unreasonable structure design, wrong material selection, unstable die, excessive processing size, rough surface, unreasonable surface treatment process such as heat treatment and electroplating, improper assembly, poor storage and use environment and improper operation, all of these will cause poor contact at the contact and coordination parts of the contact parts. 2. Poor insulation The function of insulator is to keep the contacts in the correct position, and to protect the contacts from the contacts and the shells from each other by insulating the conveyor. Therefore, insulators must have excellent electrical performance, conveyor protection mechanical performance and process forming performance. Especially with the wide use of high density and miniaturized terminals, the effective wall thickness of insulators becomes thinner and thinner. This puts forward more stringent requirements for insulation materials, precision of injection moulds and moulding technology. Due to the existence of metal redundancy, surface dust, flux and other contaminations on the surface or inside of insulators, the amalgamation of organic material precipitates and harmful gas adsorption film with surface water film to form ionic conductive channels, moisture absorption, long mold, aging of insulating materials and other reasons, will cause short circuit, leakage, breakdown, low insulation resistance and other bad insulation phenomena. 3. Poor fixation Insulators not only play an insulating role, but also provide precise centering and protection for extended contacts. They also have the functions of installation, positioning and locking and fixing on equipment. Poor fixing, light impact on contact reliability, resulting in instantaneous power failure, the serious is product disintegration. Disintegration refers to the abnormal separation between plugs and sockets and between pins and sockets caused by unreliable structure due to material, design, process and other reasons, which will result in serious consequences of power transmission and signal control interruption of computer stripper in control system. Due to unreliable design, wrong material selection, improper selection of forming process, poor quality of heat treatment, die, assembly, welding and other processes, inadequate assembly will cause poor fixation. In addition, due to coating peeling, corrosion, bruising, plastic shell flying edge, rupture, rough contact parts processing, deformation and other reasons caused by poor appearance, due to positioning and locking with poor size, poor consistency of processing quality, total separation force and other reasons caused by poor interchange, is also a common disease, frequently occurring. These kinds of faults can be found and eliminated in time in the process of inspection and use.
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials, stripping, crimping together, humanization and intellectualization. There is hardly any manual work in the operation process, but there will also be faults. We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: The length of stripping opening is different: There are many common [...]
All kinds of electrical appliances used in our life include cars and aerospace, wiring harness is the main part of the success of commodities, and different wiring harness will be used in the development of each commodity. As the wiring harness processing equipment, computerized wire stripping machineand wire crimping machine are particularly important in the manufacture of wiring harness. If you want to understand the processing technology of wiring harness, you must understand theperformance of the computerized wire stripping machine and wire crimping machine. The manufacturer [...]
Chinese wire terminal crimping machine manufacturer describes how to assembly the automatic wire terminal crimping machine and its main purpose
1. The main working principle of mechanical type is driving machine working by belt and cam. The advantage is cheap, but the disadvantage is that the mechanical parts are easy to wear and aging after using for a period of time, and the maintenance and debugging are troublesome. Short service life. 2. Stepping full automatic wire crimping machine is mainly driven by stepping motor. Its advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with mechanical design, it is more exquisite. The disadvantage is that domestic ordinary stepping motor is easy to lose step and affects the accuracy of products. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers. 3. Full servo mainly controls the movement of servo motor by servo drive signal provided by PLC. Its advantages are high precision, long service life, high cost performance, and its disadvantage is that the price is relatively expensive. The servo motor, together with imported famous brand reducers such as Shimpo in Japan, Sumitomo, HD, Alpha in Germany, is used together with the motion module (well-known ones such as THK, etc.), which greatly ensures the safety of the servo motor. The accuracy and service life of the product are proved. The installation steps of automatic wire crimping machine are as follows: 1. Before installing the applicator, need to check whether the upper and lower die blades and feeding fastening screw are tightened or not. 2. Pull up the slider of the applicator and cover the sliding groove into the 2000 mould handle or (insert the power supply, press the adjustment button, rotate the back spindle counterclockwise with an open-mouth wrench, make the press slide down quickly and cover the sliding groove of the applicator into the 2000 mould handle). 3. Fix the bottom plate of the die and the working table of the press with the fixed screw of the press plate, so that the whole set of die can not be loosened (the whole set of die is in a solid state in normal operation). The wire crimping machine manufacturer introduces the following use steps in details: 4. After the applicator is installed, in the mode of manual operation, the back spindle is rotated counterclockwise with an open mouth wrench to see if the upper and lower die blades are centered and vertical. 5. Adjust the pressure height of upper and lower stroke. 6. After the terminal is loaded into the die feeding plate from the guide plate, please tighten the terminal pressure adjustment screw properly so that the terminal does not retreat in normal operation. 7. In the mode of manual operation, try to crimp terminal, check if the feeding head can normally send the terminal to the center of the upper and lower dies. 8. Try to crimp the terminals after adjustment, start tension test after 10 terminals crimped, if tension test are passed then start production. if there are problems, find out the problems are and correct them.
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables.It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials,stripping,pressing together,humanization and intellectualization. There is hardly any manual work in the operation process,but there will also be faults.We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: 1.The length of stripping opening is different: There are many common reasons for different [...]
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment. 1. Fault: The cutting length of the electronic wire is inconsistent Reason a: the wire feeding roller is pressed too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Straightener is too tight or loose; Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly. Cause c: abrasion of the cutting edge; Solution: Replace the new cutting blade. 2. Fault: The length of stripping opening is different. Reason a: the wire feeding roller is too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Cutter cut too shallow or too deep; Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation. Reason c: Cutting tool abrasion; Countermeasure: Replace new blades. 3. Fault: The machine can not start or stop in operation. Reasons and countermeasures: A. Check for current input (220V) and 6KG air pressure; B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure; C. Check if there is a wireless material or a running part jammed; D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping. 4. Faults: uneven exposure of copper wire on the crimped terminal; Reasons and countermeasures: A. Check if the catheter of gun-type swing arm is attached to the wire; B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of swing arm; C. Check if the auxiliary block of wire crimping machine is loose; D. Check if the distance between the wire crimping machine and the automation has changed. Above are some minor faults that may occur in the operation of the equipment and the corresponding countermeasures. For your reference, if there are any irrevocable faults, please contact fortune sky in time. The fortune sky, one of leading terminal crimping machine manufactuers engineer will take professional knowledge and experience to alleviate your worries.
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the use of fully automatic wire crimping machine, such as the new wiring connection mode of fully automatic wire crimping machine , which solves the defects of the old wiring connection. In addition, [...]