(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much. (2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution. (3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week. The specific operation methods are as follows: Opening the rear cover of the wire crimping machine Removing the clip spring of driven pulley, Removing pulley, Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost). After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc. Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine. Maintenance process of automatic terminal machine 1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common. 2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action. As long as the wire is worn, the applicator installed, production can start after the parameters are set in the picture. Wire crimping machine can be classified as pneumatic wire crimping machine, wire crimping machine, fully automatic wire crimping machine, mute wire crimping machine, universal wire crimping machine, continuous terminal cutting PIN machine,wire stripper terminator machine, semi-automatic mute wire crimping machine, wire cutting stripping and crimping machine, wire crimping machine, [...]
Chinese wire terminator manufacturer introduce how to choose a good fully automatic double-ends wire crimping machine
The fully automatic double-ends wire crimping machine consists of three parts: the motion part, the control part and the execution part. wire crimping machine manufacturer said the wiring harness processing equipments on the market can be divided into three categories according to the accessories used at present. 1. Mechanical fully automatic double-ends wire crimping machine: The main working principle is to drive the movement of the machine by belt and cam. The advantage is that the price is cheap, but the disadvantage is that the mechanical parts are easy to wear and age after using for a period of time, and the maintenance and debugging are troublesome. Short service life. 2. Stepping fully automatic double-ends wire crimping machine: It mainly drives the movement of the machine through stepper motor. The advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with the mechanical design, it is more exquisite. The disadvantage is that the domestic ordinary step motor is easy to lose step and affects the precision of the product. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers. 3. Full-servo fully automatic double-ends wire crimping machine: mainly through the PLC servo drive signal to control the movement of the servo motor, the advantages are high accuracy, long service life, high cost-effective, the disadvantage is that the price is more expensive, the use of motion modules together, greatly ensuring the accuracy and service life of the product. The main functions of the reducer are as follows: 1. The reducer can reduce the moment of inertia. Generally, the square of speed ratio is reduced. It can control start-stop and speed change in time. 2. Increasing the torque through the reducer is equivalent to increasing the input power, which can reduce the power required by the input motor. 3. Reducer has the function of protecting motor in transmission. Reducer bears large torque in operation.fully enclosed gear reducer motor transmits only the value of overload divided by deceleration ratio when overload occurs. If it is directly borne by motor, it may cause motor damage. 4. When the motor is directly connected to the load at low speed, in order to meet the output torque current, the motor will increase a lot, which will inevitably have higher requirements for the heat dissipation and insulation of the motor. It is also undesirable from the point of view of energy saving. If the reducer is used, the impact of these problems can be reduced. The role of the motor module: 1. Flexible movement without gap 2. Easy to obtain high walking accuracy 3. High positioning accuracy 4. High rigidity in all directions 5. High allowable load 6. Can maintain high accuracy for a long time 7. Excellent speed.
In order to maximize the function of automatic wire strip and crimp machine in the process of use, it is important to know how to use them. Before using automatic wire strip and crimp mahcine, the following points should be noted: 1. To be set on a smooth and non-vibrating ground or table, there should be enough space for heat dissipation. 2. The basic power supply is 220 V AC. The special power plug provided with the machine should be used. 3. Use special and suitable sockets; make sure the appropriate operating temperature (0-40 degrees Celsius). 4. When you don’t use the machine for a long time, you must unplug the power and cover the machine with dust-proof appliances. 5. Do not set and install in high temperature areas. 6. Undergraduates can not modify machinery and control circuits, which will cause the slider to fall twice and so on. 7. Safety devices or rear panels should not be removed and the installation location should not be changed. 8. Make sure that the anhydrous pipe is connected before use in order to work normally. 9. Burn danger: If touching a motor-like hot product, the operator is in danger of being scalded! Never touch it with your hands during long hours of work! 10. Electrical shock danger: If touching the electrified part has the danger of transmitting electricity, do not touch the motor or plug socket with wet hand. If there is leakage, we must let the professionals change the parts of the machine! 11. Pressure risk: Do not touch the moving parts of the wool rod and cylinder, there is the risk of pinch and crush injury! However, in the process of use, the following points should be paid special attention to. 1. In the process of operation, if the machine is abnormal, turn off the power supply, and timely invite maintenance personnel to repair and debug. 2. Non-designated personnel shall not debug or disassemble machine parts. 3. In the process of operation, the power supply of the machine has been cut off. It is strictly forbidden for finger or any part of the body to enter the punching range in order to avoid accidents. 4. At work, if you need to leave, turn off the power before leaving. 5. The replacement of terminals must first disconnect the power supply and then replace the operation. The operation of the replacement machine is strictly prohibited. 6. In the process of operation, if the tool die terminal card is used, the scissors or needles must be used to take it out and continue to work. Correct operation mode of fully automatic wire crimping machine is very important. It can not only ensure human safety, effectively avoid all kinds of potential safety hazards when the machine is in use, but also improve the production efficiency of the machine. This is the best manifestation of grinding the knife without mistake and chopping the firewood. In addition, the correct use of the machine can greatly extend the service life of the machine.