In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered. When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, [...]
Analysis of the problems caused by the wiring of the fully automatic wire crimping machine and the effects
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation. There are main reasons as follow: One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors. In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown. What functions does the wire crimping machine can provide? The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on. Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
Fully automatic wire crimping machine combines the structural advantages of single-end high-speed automatic wire crimping machine. Double-end single-end crimping terminal, super high speed, single-end crimping can reach 7000 or so pcs per hour, the total length of ultra-short wire incl. cutting and crimping terminal is 9MM. Double-ends crimping 5000pcs or so per hour, ultra-short wire cutting wire and crimping is 40MM or so. The automatic double-ends wire crimping machine mainly adopts imported original parts to complete stripping, cut to length, terminal crimping, half-stripping, twisting and other precise movements, simple operation and stable performance. Suitable for cutting AWG#30-AWG#18 wire. Simple disposal of sudden abnormality by fully automatic wire crimping machine As an advanced intelligent equipment, fully automatic wire crimping machine is widely used in wire harness processing industry. Fully automatic wire crimping machine not only has high processing speed, but also has high processing accuracy. It is an indispensable mechanical equipment in wire harness processing industry. Advanced equipment also marks the development of enterprises. Wire harness industry uses intelligent automatic wire crimping machine, which can not only improve output but also improve quality, but also save a lot of labor for wire harness manufacturers and reduce costs. Now fully automatic wire crimping machines are more mature and stable, but if not well maintained, the perfect machine will also have a “strike” day, maintenance costs need not be said, but also delay production. Here, as a manufacturer of fully automatic wire crimping machines will introduce some points for attention: During the operation of automatic wire crimping machine, if there are some abnormal noises or abnormal reactions, it is necessary to shut down the power supply of automatic wire crimping machine immediately and let maintenance personnel check and debug in time. Here again, it is emphasized that the users of fully automatic wire crimping machine must find specially designated persons to repair and debug, and can not let non-professional maintenance personnel to repair, otherwise it is likely to backfire.
Generally, there are many reasons for overheating of bearings in automatic wire crimping machines. Among them, there are several common reasons. The wire crimping machine manufacturer introduce several reasons as below: 1. Friction between bearing cover and shaft. Because the axis of the axle and the axis of the mechanical equipment driven by the terminal machine are not on the same line, or because of the inaccurate processing, the inner circle of the bearing cap is eccentric, so that the bearing cap and the axle are friction with each other. Light bearings heat, serious smoke, large high-speed motors will soon rub red. At this time, the machine should be stopped immediately, otherwise the automatic terminal machine will be burnt down. 2. If the belt is too tight or the axle center of the fully automatic wire crimping machine is not in the same straight line as that of the driven machine, that is to say, the bearing load will increase and the bearing will heat up. 3. The unbalance of inner and outer rings of steel ball bearings is one of the causes of heating. The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line). In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment. 4. Too much or too little lubricating oil is also the cause of heating. Bearing is used for a long time, the internal lubricant gradually reduces, resulting in insufficient lubrication, increased friction loss, so that the bearing heating, long-term oil shortage operation will cause bearing damage. Too much oil or too thick oil can also cause bearing overheating. In addition, if the lubricating oil is mixed with hard impurities, the bearings are not cleaned, or the bearings are cleaned with dirty oil, so that there are sand particles and iron chips in the bearings, the mechanical friction of the bearings will be increased and the bearings will be heated, and the bearings will be easily damaged due to the role of impurities.
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials, stripping, crimping together, humanization and intellectualization. There is hardly any manual work in the operation process, but there will also be faults. We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: The length of stripping opening is different: There are many common [...]
All kinds of electrical appliances used in our life include cars and aerospace, wiring harness is the main part of the success of commodities, and different wiring harness will be used in the development of each commodity. As the wiring harness processing equipment, computerized wire stripping machineand wire crimping machine are particularly important in the manufacture of wiring harness. If you want to understand the processing technology of wiring harness, you must understand theperformance of the computerized wire stripping machine and wire crimping machine. The manufacturer [...]
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables.It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials,stripping,pressing together,humanization and intellectualization. There is hardly any manual work in the operation process,but there will also be faults.We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: 1.The length of stripping opening is different: There are many common reasons for different openings,such [...]
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment. 1. Fault: The cutting length of the electronic wire is inconsistent Reason a: the wire feeding roller is pressed too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Straightener is too tight or loose; Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly. Cause c: abrasion of the cutting edge; Solution: Replace the new cutting blade. 2. Fault: The length of stripping opening is different. Reason a: the wire feeding roller is too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Cutter cut too shallow or too deep; Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation. Reason c: Cutting tool abrasion; Countermeasure: Replace new blades. 3. Fault: The machine can not start or stop in operation. Reasons and countermeasures: A. Check for current input (220V) and 6KG air pressure; B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure; C. Check if there is a wireless material or a running part jammed; D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping. 4. Faults: uneven exposure of copper wire on the crimped terminal; Reasons and countermeasures: A. Check if the catheter of gun-type swing arm is attached to the wire; B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of swing arm; C. Check if the auxiliary block of wire crimping machine is loose; D. Check if the distance between the wire crimping machine and the automation has changed. Above are some minor faults that may occur in the operation of the equipment and the corresponding countermeasures. For your reference, if there are any irrevocable faults, please contact fortune sky in time. The fortune sky, one of leading terminal crimping machine manufactuers engineer will take professional knowledge and experience to alleviate your worries.