Solutions for Fully Automatic Wire Terminating Machine
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment. 1. Fault: The cutting length of the electronic wire is inconsistent Reason a: the wire feeding roller is pressed too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Straightener is too tight or loose; Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly. Cause c: abrasion of the cutting edge; Solution: Replace the new cutting blade. 2. Fault: The length of stripping opening is different. Reason a: the wire feeding roller is too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Cutter cut too shallow or too deep; Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation. Reason c: Cutting tool abrasion; Countermeasure: Replace new blades. 3. Fault: The machine can not start or stop in operation. Reasons and countermeasures: A. Check for current input (220V) and 6KG air pressure; B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure; C. Check if there is a wireless material or a running part jammed; D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping. 4. Faults: uneven exposure of copper wire on the crimped terminal; Reasons and countermeasures: A. Check if the catheter of gun-type swing arm is attached to the wire; B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of swing arm; C. Check if the auxiliary block of wire crimping machine is loose; D. Check if the distance between the wire crimping machine and the automation has changed. Above are some minor faults that may occur in the operation of the equipment and the corresponding countermeasures. For your reference, if there are any irrevocable faults, please contact fortune sky in time. The fortune sky, one of leading terminal crimping machine manufactuers engineer will take professional knowledge and experience to alleviate your worries.