Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It makes the terminal machine operate supermutely, and the frequency converter itself can save 30% of electricity, plus the super mute wire crimping machine is [...]
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered. When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, [...]
Analysis of the problems caused by the wiring of the fully automatic wire crimping machine and the effects
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation. There are main reasons as follow: One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors. In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown. What functions does the wire crimping machine can provide? The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on. Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much. (2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution. (3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week. The specific operation methods are as follows: Opening the rear cover of the wire crimping machine Removing the clip spring of driven pulley, Removing pulley, Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost). After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc. Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine. Maintenance process of automatic terminal machine 1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common. 2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action. As long as the wire is worn, the applicator installed, production can start after the parameters are set in the picture. Wire crimping machine can be classified as pneumatic wire crimping machine, wire crimping machine, fully automatic wire crimping machine, mute wire crimping machine, universal wire crimping machine, continuous terminal cutting PIN machine,wire stripper terminator machine, semi-automatic mute wire crimping machine, wire cutting stripping and crimping machine, wire crimping machine, [...]
Chinese wire terminator manufacturer introduce how to choose a good fully automatic double-ends wire crimping machine
The fully automatic double-ends wire crimping machine consists of three parts: the motion part, the control part and the execution part. wire crimping machine manufacturer said the wiring harness processing equipments on the market can be divided into three categories according to the accessories used at present. 1. Mechanical fully automatic double-ends wire crimping machine: The main working principle is to drive the movement of the machine by belt and cam. The advantage is that the price is cheap, but the disadvantage is that the mechanical parts are easy to wear and age after using for a period of time, and the maintenance and debugging are troublesome. Short service life. 2. Stepping fully automatic double-ends wire crimping machine: It mainly drives the movement of the machine through stepper motor. The advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with the mechanical design, it is more exquisite. The disadvantage is that the domestic ordinary step motor is easy to lose step and affects the precision of the product. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers. 3. Full-servo fully automatic double-ends wire crimping machine: mainly through the PLC servo drive signal to control the movement of the servo motor, the advantages are high accuracy, long service life, high cost-effective, the disadvantage is that the price is more expensive, the use of motion modules together, greatly ensuring the accuracy and service life of the product. The main functions of the reducer are as follows: 1. The reducer can reduce the moment of inertia. Generally, the square of speed ratio is reduced. It can control start-stop and speed change in time. 2. Increasing the torque through the reducer is equivalent to increasing the input power, which can reduce the power required by the input motor. 3. Reducer has the function of protecting motor in transmission. Reducer bears large torque in operation.fully enclosed gear reducer motor transmits only the value of overload divided by deceleration ratio when overload occurs. If it is directly borne by motor, it may cause motor damage. 4. When the motor is directly connected to the load at low speed, in order to meet the output torque current, the motor will increase a lot, which will inevitably have higher requirements for the heat dissipation and insulation of the motor. It is also undesirable from the point of view of energy saving. If the reducer is used, the impact of these problems can be reduced. The role of the motor module: 1. Flexible movement without gap 2. Easy to obtain high walking accuracy 3. High positioning accuracy 4. High rigidity in all directions 5. High allowable load 6. Can maintain high accuracy for a long time 7. Excellent speed.
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials, stripping, crimping together, humanization and intellectualization. There is hardly any manual work in the operation process, but there will also be faults. We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: The length of stripping opening is different: There are many common [...]
This automatic wire terminal crimping machine will have a great impact when it is working,so as to ensure the safety of the staff,it is necessary to master the correct operation method and pay special attention to it in the use process.Compared with general wire terminal crimping machine,the performance of fully automatic wire terminal crimping machine may be more perfect.Although automation can be achieved,some basicoperation methods still need to be mastered. When using automatic wire terminal crimping machine,first turn on the power switch,the indicator light will be [...]