Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling. 1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common. 2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action. 3. Terminal crimping and excellent quality products. Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine. One. The length of electronic wire cut-off by fully automatic wire crimping machine is different. 1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery. 2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it. 3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife. Two. The machine cannot start or stop in operation First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping. Three. Some Copper Wires Outstrench From Crimped Terminal And Be Uneven. 1. Check whether the gun-type swing arm catheter is attached to the wire rod. 2. Check whether the knife edge of the wire crimping machine is relatively straight with the swing arm catheter. 3. Check whether the auxiliary block of wire crimping machine is loose or not. 4. Check whether the distance between the wire crimping machine and the automatic machine has changed.
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered. When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, there may be a fault. At this time, detailed maintenance is needed. After starting the power supply, don’t rush to start work. First of all, we need to pay attention to whether there is abnormal noise inside the machine. If there is abnormal vibration and noise, we should stop immediately and then carry out maintenance. It is also crucial to select and install knives for automatic wire crimping machine. Staff members must have working experience. Before installing knives, they should also determine whether they are matched, and then start installing knives. After installing knives, adjustments and checks should be made. In the process of using automatic wire crimping machine, we also need to pay attention to a lot of problems. In order to ensure safety, we should not cut off the power at will, but also pay attention to our own life safety. We should not easily touch the dangerous parts of automatic wire crimping machine with our fingers or other parts. It is also very important to master the maintenance method of automatic wire crimping machine. Only by doing the basic maintenance work well, can the use time of automatic wire crimping machine be prolonged effectively. The maintenance of automatic wire crimping machine is very important. According to the requirements of maintenance technology, the maintenance of automatic wire crimping machine is divided into two kinds, namely, daily maintenance and secondary maintenance. Daily maintenance is simpler than secondary maintenance in terms of technical requirements, so such maintenance operations are usually performed by operators themselves. Because secondary maintenance has higher technical requirements, it is mainly carried out by professional maintenance personnel. Next, we will briefly introduce the daily maintenance methods of terminals. Lubrication of stamping guide rail of automatic wire crimping machine is a key item in daily maintenance. Generally, the maintenance of this link needs to be carried out every one to two hours. When lubricating, two or three drops of oil should be dripped into the top filling hole of the guide rail. The oil should not be dripped too little, because it will not achieve the desired lubrication effect, and too much dripping will be wasteful. The cleaning of automatic wire crimping machine is also necessary every day. The operator of the automatic wire crimping machine should clean the wire crimping machine immediately after using it every day and wipe out the dust and impurities on the machine. The bearings of the automatic wire crimping machine should also be lubricated once a week. Bearing directly determines the working speed of wire crimping machine, we must lubricate it effectively according to the standard process. First, we need to uncover the back cover of the machine, then remove the internal driven pulley clip spring, and then remove the pulley (to be careful not to let the bearing balls fall), after removing the hindrance elements, butter can be applied.
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much. (2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution. (3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week. The specific operation methods are as follows: Opening the rear cover of the wire crimping machine Removing the clip spring of driven pulley, Removing pulley, Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost). After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc. Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine. Maintenance process of automatic wire terminal crimping machine 1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common. 2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action. As long as the wire is worn, the applicator installed, production can start after the parameters are set in the picture. Wire crimping machine can be classified as pneumatic wire crimping machine, wire crimping machine, fully automatic wire crimping machine, mute wire crimping machine, universal wire crimping machine, continuous terminal cutting PIN machine,wire stripper terminator machine, semi-automatic mute wire crimping machine, wire cutting stripping and [...]
The improved mute wire crimping machine is based on the server belt, the server does not transmit information to the motor, the motor is static. His operating principle is different from that above, which has the advantages of low noise and power saving. It just gives the server a message, which is then passed to the motor and acts as an action. Mute wire crimping machine is improved with the conventional wire crimping machine. There is an internal wrapped a circuit breaker with a clutch . Every crimping produces a standard “O” , which is the most common. Mute wire crimping machine is usually used to connect wire more conveniently. Mute wire crimping machine referred to a kind of machine which is mainly used for wire processing. Without welding, two wires can be connected stably. It can crimp metal terminal to the wire end, and then make conduction. When disassembling, just pull it out. It’s convenient and fast. Mute wire crimping machines are applied to various electrical appliances in our life, electronic products including automobiles and aerospace, wiring harness is an important part of product success, every product research and development should consider the application of wiring harness in products; as a wiring harness processing equipment, computer strippers and mute wire crimping machines are particularly important in the production of wiring harness, want to understand the processing technology of wiring harness. Be sure to understand the performance of computerized wire stripping machines and mute wire crimping machines. The mute wire crimping machine is a kind of machine which integrates feeding, cutting, stripping and pressing for wire crimping. It is suitable for large, medium and small enterprises. The use of mute wire crimping machine saves labor. Its advantages and characteristics are as follows: 1. The mute wire crimping machine adopts digital control interface. The working power of optical, electrical, mechanical, pneumatic and magnetic integration makes the operation simpler. 2. The running speed is fast and the accuracy is high, which saves time. 3. Simple operation mechanism makes it cost less in maintenance, reduces the cost, and produces high efficiency of silent terminals, which improves the profit margin of enterprises and promotes the development of enterprises. Mute wire crimping machine is a kind of mechanical equipment which is often seen in the wire processing industry. Every kind of mechanical equipment will have some potential safety problems in use, so there are many relevant safety rules.