People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises. What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages: 1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources. 2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable. 3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance. 4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor. 5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant. 6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises. Characteristics of Fully Automatic Wire Crimping Machine * As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture. * Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees. * Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded. * The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises. * Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency. * Perfect combination with supporting equipment, can be connected with feeder.
Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It makes the terminal machine operate supermutely, and the frequency converter itself can save 30% of electricity, plus the super mute wire crimping machine is [...]
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling. 1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common. 2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action. 3. Terminal crimping and excellent quality products. Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine. One. The length of electronic wire cut-off by fully automatic wire crimping machine is different. 1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery. 2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it. 3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife. Two. The machine cannot start or stop in operation First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping. Three. Some Copper Wires Outstrench From Crimped Terminal And Be Uneven. 1. Check whether the gun-type swing arm catheter is attached to the wire rod. 2. Check whether the knife edge of the wire crimping machine is relatively straight with the swing arm catheter. 3. Check whether the auxiliary block of wire crimping machine is loose or not. 4. Check whether the distance between the wire crimping machine and the automatic machine has changed.
Generally, there are many reasons for overheating of bearings in automatic wire crimping machines. Among them, there are several common reasons. The wire crimping machine manufacturer introduce several reasons as below: 1. Friction between bearing cover and shaft. Because the axis of the axle and the axis of the mechanical equipment driven by the terminal machine are not on the same line, or because of the inaccurate processing, the inner circle of the bearing cap is eccentric, so that the bearing cap and the axle are friction with each other. Light bearings heat, serious smoke, large high-speed motors will soon rub red. At this time, the machine should be stopped immediately, otherwise the automatic terminal machine will be burnt down. 2. If the belt is too tight or the axle center of the fully automatic wire crimping machine is not in the same straight line as that of the driven machine, that is to say, the bearing load will increase and the bearing will heat up. 3. The unbalance of inner and outer rings of steel ball bearings is one of the causes of heating. The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line). In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment. 4. Too much or too little lubricating oil is also the cause of heating. Bearing is used for a long time, the internal lubricant gradually reduces, resulting in insufficient lubrication, increased friction loss, so that the bearing heating, long-term oil shortage operation will cause bearing damage. Too much oil or too thick oil can also cause bearing overheating. In addition, if the lubricating oil is mixed with hard impurities, the bearings are not cleaned, or the bearings are cleaned with dirty oil, so that there are sand particles and iron chips in the bearings, the mechanical friction of the bearings will be increased and the bearings will be heated, and the bearings will be easily damaged due to the role of impurities.
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the use of fully automatic wire crimping machine, such as the new wiring connection mode of fully automatic wire crimping machine , which solves the defects of the old wiring connection. In addition, the exterior wall and interior insulation system [...]
I believe everyone knows the function of fully automatic wire crimping machine and wire crimping machine. Among them, this fully automatic wire crimping machine has many advantages compared with the general wire crimping machine.Compared with the full automatic wire crimping machines in the market, the advantages of stability and accuracy lie in! Following is a detailed description of its three advantages. 1. Advanced production efficiency of fully automatic wire crimping machine: Because of the integration of various operating agencies in a straight line, the [...]
1, failure: the length of the different stripping opening; Reason a: the wire inlet wheel pressed too tight or loose; Countermeasures: use wire roller fine-tune piece to adjust the gap of wire inlet wheels until the wire won’t be compressed flattened or too loosen slip. Reason B: cutting knife cut too shallow or too deep; Countermeasures: to adjust the depth of the cutting knife to adjust the blade to the appropriate location, so as not to damage the copper wire and smooth off [...]
With the arrival of twenty-first century, each country’s industry has entered a period of rapid development, especially in Asia. Full automatic wire stripper terminator machine connector industry at present in the world has entered a mature period, but the terminal industry manufacturers to gain great benefits in the connector in the wave must grasp the life of the operation terminal industry. Full automatic wire crimping machine crimps continuous terminal, it is convenient for wire connection, it is actually a sealed in plastic insulation inside [...]
Shenzhen Fortune Sky Technology Co.,Ltd tell you the fully automatic wire terminating machine operating procedures 3.1 Checking fully automatic wire terminating machine before its start : 3.1.1 check whether the switch is good. 3.1.2 check the electrical device is normal (Power: 220V, air pressure: 3.5-6.5 pure) 3.1.3 Lubricate in the sliding part, clean the machine and keep maintenance records 3.2 fully automatic terminal crimping machine operation steps: 3.2.1 place semi-finished products that inserted into the terminal on the table to be pressed. 3.2.2 will be stamping semi-finished plastic down, metal [...]
Generally speaking, semi automatic wire terminator in normal work, there are several common problems. One is the poor contact terminals and insulation, as well as poor fixed. 1.) the phenomenon of poor contact the metal conductor inside the terminal is the core part of the terminal, which transfers the voltage, current or signal from the external wire or cable to the corresponding contact part of the connector. Therefore, the structure of the contact must be excellent and stable and reliable, but also [...]