In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be... read more
Before using the automatic wire terminator, it is beneficial to know more about its common faults. When there is a fault, we can quickly know the cause of the fault and take effective measures to solve it in the first time. Today, we will talk... read more
1, failure: the length of the different stripping opening;
Reason a: the wire inlet wheel pressed too tight or loose;
Countermeasures: use wire roller fine-tune piece to adjust the gap of wire inlet wheels until the wire won’t be compressed flattened or too loosen slip.
Reason B:... read more
How to distinguish an automatic wire stripper and crimping machine, we can judge it from the following aspects:
1. All changes do not depart from their ancestors. First of all, look at the configuration. If a machine with poor configuration, the performance will be no... read more
Full Digital Intelligent Terminal Crimping Machine Failure Elimination
Failure 1: Stripping front opening length varies.
Reason a: Feeding wire wheel is too tight or relaxed;
Solution: use wheel trimming bar to adjust two wheels gap so as not to press the wire firmly or too relaxed to... read more
1. Turn on the power switch of the automatic cutter stripper wire crimpers, and the power indicator is on.
2. Pay attention to whether there is obvious abnormal noise inside and outside the machine. If yes, immediately stop working, ask the maintenance personnel to determine... read more
1. The main working principle of mechanical type is driving machine working by belt and cam. The advantage is cheap, but the disadvantage is that the mechanical parts are easy to wear and aging after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping full automatic wire crimping machine is mainly driven by stepping motor. Its advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with mechanical design, it is more exquisite. The disadvantage is that domestic ordinary stepping motor is easy to lose step and affects the accuracy of products. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full servo mainly controls the movement of servo motor by servo drive signal provided by PLC. Its advantages are high precision, long service life, high cost performance, and its disadvantage is that the price is relatively expensive. The servo motor, together with imported famous brand reducers such as Shimpo in Japan, Sumitomo, HD, Alpha in Germany, is used together with the motion module (well-known ones such as THK, etc.), which greatly ensures the safety of the servo motor. The accuracy and service life of the product are proved.
The installation steps of automatic wire crimping machine are as follows:
1. Before installing the applicator, need to check whether the upper and lower die blades and feeding fastening screw are tightened or not.
2. Pull up the slider of the applicator and cover the sliding groove into the 2000 mould handle or (insert the power supply, press the adjustment button, rotate the back spindle counterclockwise with an open-mouth wrench, make the press slide down quickly and cover the sliding groove of the applicator into the 2000 mould handle).
3. Fix the bottom plate of the die and the working table of the press with the fixed screw of the press plate, so that the whole set of die can not be loosened (the whole set of die is in a solid state in normal operation).
The wire crimping machine manufacturer introduces the following use steps in details:
4. After the applicator is installed, in the mode of manual... read more
1.) Insulation Failure
The role of insulator is to maitain contact member arranged in correct position. Insulators must possess excellent electrical properties, Insulator surface or internal moisture contamination of the metal extra material, surface dust, flux, organic material precipitates and harmful gas adsorption membrane fusion... read more
People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises.
What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages:
1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources.
2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable.
3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance.
4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor.
5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant.
6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises.
Characteristics of Fully Automatic Wire Crimping Machine
* As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture.
* Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees.
* Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded.
* The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises.
* Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency.
* Perfect combination with supporting equipment, can be connected with feeder.
The possible factors of terminal rail feed not working are as follows:
1. Lack of power supply voltage.
2. The connecting wire between the terminal rail feed and the controller is cracked.
3. The fuse of the controller is blown out.
4. The coil is burnt out.
5. The... read more