10
7月
People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises.
What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages:
1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources.
2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable.
3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance.
4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor.
5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant.
6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises.
Characteristics of Fully Automatic Wire Crimping Machine
* As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture.
* Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees.
* Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded.
* The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises.
* Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency.
* Perfect combination with supporting equipment, can be connected with feeder.
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07
3月
Fully automatic wire cutting stripping tinning machine must be operated by trained personnel. Operators should be familiar with the general performance and structure of the machine, master the prevention of equipment failure, judgment and emergency treatment measures. Now we will talk about the considerations... 查看详情
07
3月
I believe everyone knows the function of fully automatic wire crimping machine and wire crimping machine. Among them, this fully automatic wire crimping machine has many advantages compared with the generalwire crimping machine.Compared with the full automatic wire crimping machines in the market, the... 查看详情
09
4月
What are the common fatal faults of the lug/terminal/ferrule?
1, poor insulation
The function of the insulator is to keep the contact part in the correct position, and make the contact between the contact part and the complex part. Therefore, the insulation must have excellent electrical... 查看详情
07
3月
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many... 查看详情
17
6月
What causes bad contact of wire crimping machine? For machines, poor contact has always been one of the main causes of failure, from small mobile phones, large computers, larger end-to-end sub-machines or aviation equipment. Since this problem is so important, we must pay attention to it. Let Fortune Sky wire crimping machine manufacturer analyze the bad contact problem of wire crimping machine today.
For a computer, the most common malfunction is the memory chip. For a wire crimping machine, the most common malfunction is the metal conductor inside the terminal. This part is the core part of the terminal. It transmits the voltage, current or signal from external wires or cables to the contacts corresponding to its matching connectors.
Because of its importance, the wire crimping machine is required to have stable and reliable contact and good conductivity. So what factors will cause poor contact of wire crimping machine contact structure?
In fact, this is a common factor, such as excessive processing size, unreasonable surface treatment technology such as heat treatment and plating, poor storage environment, poor and improper use and operation, etc., may make contact parts and coordination parts of automatic wire crimping machine poor contact.
Common fatal faults at terminals?
1. Poor contact
The metal conductor inside the terminal is the core part of the terminal. It transmits the voltage, current or signal from the external wire or cable to the contacts corresponding to its matching connector. Therefore, the contact parts must have excellent structure, stable and reliable contact retention and good conductivity. Due to the unreasonable structure design, wrong material selection, unstable die, excessive processing size, rough surface, unreasonable surface treatment process such as heat treatment and electroplating, improper assembly, poor storage and use environment and improper operation, all of these will cause poor contact at the contact and coordination parts of the contact parts.
2. Poor insulation
The function of insulator is to keep the contacts in the correct position, and to protect the contacts from the contacts and the shells from each other by insulating the conveyor. Therefore, insulators must have excellent electrical performance, conveyor protection mechanical performance and process forming performance. Especially with the wide use of high density and miniaturized terminals, the effective wall thickness of insulators becomes thinner and thinner. This puts forward more stringent requirements for insulation materials, precision of injection moulds and moulding technology. Due to the existence of metal redundancy, surface dust, flux and other contaminations on the surface or inside of insulators, the amalgamation of organic material precipitates and harmful gas adsorption film with surface water film to form ionic conductive channels, moisture absorption, long mold, aging of insulating materials and other reasons, will cause short circuit, leakage, breakdown, low insulation resistance and other bad insulation phenomena.
3. Poor fixation
Insulators not only play an insulating role, but also provide precise centering and protection for extended contacts. They also have the functions of installation, positioning and locking and fixing on equipment. Poor fixing, light impact on contact reliability, resulting in instantaneous power failure, the serious is product disintegration. Disintegration refers to the abnormal separation between plugs and sockets and between pins and sockets caused by unreliable structure due to material, design, process and other reasons, which will result in serious consequences of power transmission and signal control interruption of computer stripper in control system. Due to unreliable design, wrong material selection, improper selection of forming process, poor quality of heat treatment, die, assembly, welding and other processes, inadequate assembly will cause poor fixation.
In addition, due to coating peeling, corrosion, bruising, plastic shell flying edge, rupture, rough contact parts processing, deformation and other reasons caused by poor appearance, due to positioning and locking with poor size, poor consistency of processing quality, total separation force and other reasons caused by poor interchange, is also a common disease, frequently occurring. These kinds of faults can be found and eliminated in time in the process of inspection and use.
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07
3月
What are the main factors affecting the quality of fully automatic wire crimping machine?
Every kind of mechanical equipment has a quality assessment method.To evaluate its quality, the most common is whether the performance is stable, whether there are faults in the use process, whether... 查看详情
23
6月
Fully automatic wire crimping machine combines the structural advantages of single-end high-speed automatic wire crimping machine. Double-end single-end crimping terminal, super high speed, single-end crimping can reach 7000 or so pcs per hour, the total length of ultra-short wire incl. cutting and crimping terminal is 9MM. Double-ends crimping 5000pcs or so per hour, ultra-short wire cutting wire and crimping is 40MM or so. The automatic double-ends wire crimping machine mainly adopts imported original parts to complete stripping, cut to length, terminal crimping, half-stripping, twisting and other precise movements, simple operation and stable performance. Suitable for cutting AWG#30-AWG#18 wire.
Simple disposal of sudden abnormality by fully automatic wire crimping machine
As an advanced intelligent equipment, fully automatic wire crimping machine is widely used in wire harness processing industry. Fully automatic wire... 查看详情
12
4月
Automatic wire crimping machine failure reason and eliminations
1, failure: the length of the different stripping opening;
Reason a: the wire inlet wheel pressed too tight or loose;
Countermeasures: use wire roller fine-tune piece to adjust the gap of wire inlet wheels until the wire won’t be... 查看详情
25
6月
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered.
When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, there may be a fault. At this time, detailed maintenance is needed. After starting the power supply, don’t rush to start work. First of all, we need to pay attention to whether there is abnormal noise inside the machine. If there is abnormal vibration and noise, we should stop immediately and then carry out maintenance.
It is also crucial to select and install knives for automatic wire crimping machine. Staff members must have working experience. Before installing knives, they should also determine whether they are matched, and then start installing knives. After installing knives, adjustments and checks should be made.
In the process of using automatic wire crimping machine, we also need to pay attention to a lot of problems. In order to ensure safety, we should not cut off the power at will, but also pay attention to our own life safety. We should not easily touch the dangerous parts of automatic wire crimping machine with our fingers or other parts. It is also very important to master the maintenance method of automatic wire crimping machine. Only by doing the basic maintenance work well, can the use time of automatic wire crimping machine be prolonged effectively.
The maintenance of automatic wire crimping machine is very important. According to the requirements of maintenance technology, the maintenance of automatic wire crimping machine is divided into two kinds, namely, daily maintenance and secondary maintenance. Daily maintenance is simpler than secondary maintenance in terms of technical requirements, so such maintenance operations are usually performed by operators themselves. Because secondary maintenance has higher technical requirements, it is mainly carried out by professional maintenance personnel. Next, we will briefly introduce the daily maintenance methods of terminals.
Lubrication of stamping guide rail of automatic wire crimping machine is a key item in daily maintenance. Generally, the maintenance of this link needs to be carried out every one to two hours. When lubricating, two or three drops of oil should be dripped into the top filling hole of the guide rail. The oil should not be dripped too little, because it will not achieve the desired lubrication effect, and too much dripping will be wasteful.
The cleaning of automatic wire crimping machine is also necessary every day. The operator of the automatic wire crimping machine should clean the wire crimping machine immediately after using it every day and wipe out the dust and impurities on the machine.
The bearings of the automatic wire crimping machine should also be lubricated once a week. Bearing directly determines the working speed of wire crimping machine, we must lubricate it effectively according to the standard process. First, we need to uncover the back cover of the machine, then remove the internal driven pulley clip spring, and then remove the pulley (to be careful not to let the bearing balls fall), after removing the hindrance elements, butter can be applied.
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