25
Oct
In today’s society, compared with ordinary terminal machine products, why are fully automatic terminating machines more favored by the majority of enterprises?
The key reason is that the intelligent design of the fully automatic terminating machine is more, the function of the fully automatic terminating machine... read more
25
Oct
How to distinguish an automatic wire stripper and crimping machine, we can judge it from the following aspects:
1. All changes do not depart from their ancestors. First of all, look at the configuration. If a machine with poor configuration, the performance will be no... read more
12
Jun
1. The main working principle of mechanical type is driving machine working by belt and cam. The advantage is cheap, but the disadvantage is that the mechanical parts are easy to wear and aging after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping full automatic wire crimping machine is mainly driven by stepping motor. Its advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with mechanical design, it is more exquisite. The disadvantage is that domestic ordinary stepping motor is easy to lose step and affects the accuracy of products. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full servo mainly controls the movement of servo motor by servo drive signal provided by PLC. Its advantages are high precision, long service life, high cost performance, and its disadvantage is that the price is relatively expensive. The servo motor, together with imported famous brand reducers such as Shimpo in Japan, Sumitomo, HD, Alpha in Germany, is used together with the motion module (well-known ones such as THK, etc.), which greatly ensures the safety of the servo motor. The accuracy and service life of the product are proved.
The installation steps of automatic wire crimping machine are as follows:
1. Before installing the applicator, need to check whether the upper and lower die blades and feeding fastening screw are tightened or not.
2. Pull up the slider of the applicator and cover the sliding groove into the 2000 mould handle or (insert the power supply, press the adjustment button, rotate the back spindle counterclockwise with an open-mouth wrench, make the press slide down quickly and cover the sliding groove of the applicator into the 2000 mould handle).
3. Fix the bottom plate of the die and the working table of the press with the fixed screw of the press plate, so that the whole set of die can not be loosened (the whole set of die is in a solid state in normal operation).
The wire crimping machine manufacturer introduces the following use steps in details:
4. After the applicator is installed, in the mode of manual... read more
07
Mar
What are the main factors affecting the quality of fully automatic wire crimping machine?
Every kind of mechanical equipment has a quality assessment method.To evaluate its quality, the most common is whether the performance is stable, whether there are faults in the use process, whether the... read more
09
Apr
Generally speaking, semi automatic wire terminator in normal work, there are several common problems. One is the poor contact terminals and insulation, as well as poor fixed.
1.) the phenomenon of poor contact the metal conductor inside the terminal is the core part of the terminal, which... read more
12
Jun
All kinds of electrical appliances used in our life include cars and aerospace, wiring harness is the main part of the success of commodities, and different wiring harness will be used in the development of each commodity. As the wiring harness processing equipment, computerized wire... read more
30
Apr
1. The length of the stripping opening of fully automatic ribbon cable terminating machine is different:
There are many common reasons for opening disagreement, such as wire is pressed too tight or loose by wire feeding wheels; so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely. If the cut is too shallow or too deep, let’s adjust the knife edge to the right position with the knife depth conditioner, so as not to hurt the copper wire and to drop the rubber smoothly. If the opening is still different, replace the new blade directly.
2. Copper wire is exposed and uneven while terminating ribbon cable the copper wire :
Check whether the gun-type swing arm catheter can be attached to the wire or not;
Check whether the knife edge of wire crimping machine can be straight with the swing arm catheter or not;
Check whether the auxiliary pressing block of the wire crimping machine can be loosened or not;
Check whether the interval between the terminal machine and the automation has been changed or not.
3. The automatic ribbon cable terminating machine can not start or stop working:
Unable to start or suspend work, first of all, we must check whether there is current input and 6KG air pressure, as well as whether there is wire or a part of the machine jammed or not; and check whether the wire crimping machine has signal or power connection which leads to the machine doesn’t crimp.
4. Wire interception of automatic ribbon cable terminal crimping machine leads to different length:
Change new blade.
Pressure of wire feeding wheels are too tight or loosen, so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely.
Matters needs attention in maintenance of automatic ribbon cable terminating machine
In order to prevent accidents or damage to the machine, the following principles must be observed in overhaul:
1. Only trained professionals are allowed to repair machines or replace components. When a fault occurs, press the jerk button on the operation panel to stop the machine.
2. When the machine fails to work properly, consult relevant manuals and instructions to determine the correct measures to be taken.
3. If two or more people work together, they must establish links with each other so that they can inform each other before starting new work steps to ensure personal safety.
4. Many electrical components are installed on the machine. The installation position of these components is vulnerable to oil pollution, dust and vibration.
A large part of the machine failure is caused by these components. Because the operation and maintenance of most components are relatively simple, the fault can be detected and repaired according to the user’s own strength. The terminal manufacturer said it should be noted that only the specified components are allowed to replace the damaged parts.
5. Power must be turned off before repairing or replacing components.
6. Parts (components) removed during overhaul should be replaced in place with the same new parts (components) and fixed with the original specifications screw as far as possible.
7. Instruments used in overhaul must be calibrated.
8. It is strictly forbidden to leave inflammables or metal objects in cabinets or junction boxes.
9. Check the cable and wire regularly to prevent leakage or shock.
In-cabinet maintenance:
Before opening the cabinet door, the main switch of the cabinet should be disconnected.
After the main switch is disconnected, the main switch is still live. Therefore, maintenance personnel must pay special attention to it.
If it is necessary to open the cabinet door electrically for repair, attention should be paid to safety, and no touching of charged objects in the cabinet by hand should be strictly prohibited.
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02
May
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment.
1. Fault: The cutting length of the electronic wire is inconsistent
Reason a: the wire feeding roller is pressed too tight or loose;
Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip.
Reason b: Straightener is too tight or loose;
Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly.
Cause c: abrasion of the cutting edge;
Solution: Replace the new cutting blade.
2. Fault: The length of stripping opening is different.
Reason a: the wire feeding roller is too tight or loose;
Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip.
Reason b: Cutter cut too shallow or too deep;
Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation.
Reason c: Cutting tool abrasion;
Countermeasure: Replace new blades.
3. Fault: The machine can not start or stop in operation.
Reasons and countermeasures:
A. Check for current input (220V) and 6KG air pressure;
B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure;
C. Check if there is a wireless material or a running part jammed;
D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping.
4. Faults: uneven exposure of copper wire on the crimped terminal;
Reasons and countermeasures:
A. Check if the catheter of gun-type swing arm is attached to the wire;
B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of... read more
10
Jul
People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises.
What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages:
1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources.
2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable.
3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance.
4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor.
5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant.
6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises.
Characteristics of Fully Automatic Wire Crimping Machine
* As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture.
* Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees.
* Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded.
* The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises.
* Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency.
* Perfect combination with supporting equipment, can be connected with feeder.
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25
Jun
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation.
There are main reasons as follow:
One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors.
In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown.
What functions does the wire crimping machine can provide?
The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on.
Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
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