22
Jun
The mute wire crimping machine is developed for the common terminal die at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation have realized the accuracy, strength and safety that the machinery can not reach. The unique frequency converter technology, safe working time, power saving and mute, the operator is more dedicated to work, greatly improving work efficiency. It is also a wire crimpingl machine widely used nowadays. Today, the manufacturer of wire crimping machine shares the working principle of mute wire crimping machine for you.
The mute wire crimping machine adopts modern frequency converter control technology, which is developed for the common terminal die crimping at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It can make the terminal machine run supermutely, and the converter itself can save 30% of the power. In addition, the supermute terminal machine is a kind of supermute terminal machine. Working once power on, eliminating unnecessary idle motor, more power-saving. Without noise, workers are more attentive to their work, which greatly improves their work efficiency. This is the preferred equipment for wire end processing.
The mute wire crimping machine is a semi-automatic wire crimping machine. It uses a foot-stepping to start the machine, and step one time to complete a processing action. According to its structure, it can be divided into two types: stepping type and server type. Its working principle is as follows:
1. Stepping wire crimping machine: (stepping principle) The motor keeps turning. There is a breaker with a clutch in the inner core. Every move is a standard “O” coming out, which is the most common.
2. Server wire crimping machine: also known as silent terminal machine, through manual control pedal to the server signal, the signal is transmitted to the motor, motor operation pressure connection, complete a workflow.
Silent terminal machine refers to a kind of machine used in wire processing. It can press the hardware head to the wire end. Then do conduction, mute terminal machine typed out of the terminal is usually to connect more convenient, without welding can be stable to connect the two wires together, and when disassembly only need to pull it out.
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10
Jul
People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises.
What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages:
1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources.
2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable.
3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance.
4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor.
5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant.
6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises.
Characteristics of Fully Automatic Wire Crimping Machine
* As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture.
* Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees.
* Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded.
* The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises.
* Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency.
* Perfect combination with supporting equipment, can be connected with feeder.
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07
Mar
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the... read more
09
Apr
1, poor insulation
The function of the insulator is to keep the contact part in the correct position, and make the contact between the contact part and the complex part. Therefore, the insulation must have excellent electrical properties, mechanical properties and mechanical properties of the... read more
25
Oct
Analysis of poor contact problem of wire terminal crimping machine:
For machines, poor contact has always been one of the main causes of failure, ranging from small size like mobile phones to big one like computers, wire terminal crimping machines, or aviation equipment and etc.... read more
25
Jun
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation.
There are main reasons as follow:
One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors.
In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown.
What functions does the wire crimping machine can provide?
The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on.
Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
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25
Oct
The purchase of automatic wire stripper crimper machine needs to master the skills. There are so many equipment in the market that many people find it is difficult to purchase it. So, how can we know the quality of the wire crimping machine? We... read more
01
May
Fully automatic sleeve insertion terminal crimping machine is generally used to play the spring terminal and can automatically wear the jacket. To distinguish the quality of an automatic sleeve insertion terminal crimping machine, we can judge from the following aspects.
1. Whatever the buzzword, the principle is much the same.
First of all, depending on the configuration, a fully automatic terminal crimping machine with bad configuration is no better than that. Many times it is broken because of a screw or burr. Therefore, it must not be saved in this respect. The fully automatic sleeve insertion terminal crimping machine must be equipped with high configuration. The motor is the most basic servo, preferably the top Mitsubishi servo.
2. Stripping and cutting effect, we should carefully observe whether the wire stripped by fully automatic sleeve insertion terminal crimping machine will not be clean, stripping is not aligned, whether the copper wire is injured or not, whether the insulation is scratched or not, whether the wire is obvious crooked and different lengths or not, and so on. If the bad stripping will affect the effect of subsequent sleeve insertion and terminal crimping, which is not acceptable. Of course, there is an error in the length of stripping and cutting, which is 0.2 mm + (set length * 0.002 mm).
3. The effect of crimping terminal, the quality of a fully automatic sleeve insertion terminal crimping machine depends mainly on the effect of crimping terminal. If the crimped plug spring terminal is crooked, or does not crimp copper wire, or the crimping interface is loose, it will directly affect the quality of your product. This will be a fatal injury. As mentioned above, using Mitsubishi servo can better avoid this problem.
4. The speed of fully automatic sleeve insertion terminal crimping machine. If the above two points are almost the same, the working speed of fully automatic sleeve insertion terminal crimping machine will be another important indicator. Enterprises choose fully automatic sleeve insertion wire crimping machine mainly focus on its automation, if its speed is higher, it represents that it will bring you greater benefits, of course, the premise is that the wire harness processed by fully automatic sleeve insertion terminal crimping machine is qualified products.
5. Not long after the machine was born, the machine that just came out for a year or two may have many problems, instability, and we can’t pay for their instability.
Nowadays, there are many enterprises that produce fully automatic sleeve insertion terminal crimping machine and their appearance is quite similar. And now many enterprises will use automatic terminal crimping machine, so it is particularly important to know how to select terminal crimping machine.
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18
Jun
Generally, there are many reasons for overheating of bearings in automatic wire crimping machines. Among them, there are several common reasons. The wire crimping machine manufacturer introduce several reasons as below:
1. Friction between bearing cover and shaft.
Because the axis of the axle and the axis of the mechanical equipment driven by the terminal machine are not on the same line, or because of the inaccurate processing, the inner circle of the bearing cap is eccentric, so that the bearing cap and the axle are friction with each other. Light bearings heat, serious smoke, large high-speed motors will soon rub red. At this time, the machine should be stopped immediately, otherwise the automatic terminal machine will be burnt down.
2. If the belt is too tight or the axle center of the fully automatic wire crimping machine is not in the same straight line as that of the driven machine, that is to say, the bearing load will increase and the bearing will heat up.
3. The unbalance of inner and outer rings of steel ball bearings is one of the causes of heating.
The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line). In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment.
4. Too much or too little lubricating oil is also the cause of heating.
Bearing is used for a long time, the internal lubricant gradually reduces, resulting in insufficient lubrication, increased friction loss, so that the bearing heating, long-term oil shortage operation will cause bearing damage. Too much oil or too thick oil can also cause bearing overheating. In addition, if the lubricating oil is mixed with hard impurities, the bearings are not cleaned, or the bearings are cleaned with dirty oil, so that there are sand particles and iron chips in the bearings, the mechanical friction of the bearings will be increased and the bearings will be heated, and the bearings will be easily damaged due to the role of impurities.
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17
Jun
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials, stripping, crimping together, humanization and intellectualization. There is hardly any manual work in... read more
