02
May
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment.
1. Fault: The cutting length of the electronic wire is inconsistent
Reason a: the wire feeding roller is pressed too tight or loose;
Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip.
Reason b: Straightener is too tight or loose;
Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly.
Cause c: abrasion of the cutting edge;
Solution: Replace the new cutting blade.
2. Fault: The length of stripping opening is different.
Reason a: the wire feeding roller is too tight or loose;
Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip.
Reason b: Cutter cut too shallow or too deep;
Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation.
Reason c: Cutting tool abrasion;
Countermeasure: Replace new blades.
3. Fault: The machine can not start or stop in operation.
Reasons and countermeasures:
A. Check for current input (220V) and 6KG air pressure;
B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure;
C. Check if there is a wireless material or a running part jammed;
D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping.
4. Faults: uneven exposure of copper wire on the crimped terminal;
Reasons and countermeasures:
A. Check if the catheter of gun-type swing arm is attached to the wire;
B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of... read more
04
Apr
Failure 1: Stripping front opening length varies.
Reason a: Feeding wire wheel is too tight or relaxed;
Solution: use wheel trimming bar to adjust two wheels gap so as not to press the wire firmly or too relaxed to slip the wire.
Reason b: cutting and stripping... read more
04
Jul
Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the... read more
22
Jun
The mute wire crimping machine is developed for the common terminal die at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation have realized the accuracy, strength and safety that the machinery can not reach. The unique frequency converter technology, safe working time, power saving and mute, the operator is more dedicated to work, greatly improving work efficiency. It is also a wire crimpingl machine widely used nowadays. Today, the manufacturer of wire crimping machine shares the working principle of mute wire crimping machine for you.
The mute wire crimping machine adopts modern frequency converter control technology, which is developed for the common terminal die crimping at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It can make the terminal machine run supermutely, and the converter itself can save 30% of the power. In addition, the supermute terminal machine is a kind of supermute terminal machine. Working once power on, eliminating unnecessary idle motor, more power-saving. Without noise, workers are more attentive to their work, which greatly improves their work efficiency. This is the preferred equipment for wire end processing.
The mute wire crimping machine is a semi-automatic wire crimping machine. It uses a foot-stepping to start the machine, and step one time to complete a processing action. According to its structure, it can be divided into two types: stepping type and server type. Its working principle is as follows:
1. Stepping wire crimping machine: (stepping principle) The motor keeps turning. There is a breaker with a clutch in the inner core. Every move is a standard “O” coming out, which is the most common.
2. Server wire crimping machine: also known as silent terminal machine, through manual control pedal to the server signal, the signal is transmitted to the motor, motor operation pressure connection, complete a workflow.
Silent terminal machine refers to a kind of machine used in wire processing. It can press the hardware head to the wire end. Then do conduction, mute terminal machine typed out of the terminal is usually to connect more convenient, without welding can be stable to connect the two wires together, and when disassembly only need to pull it out.
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07
Mar
Fully automatic wire cutting stripping tinning machine must be operated by trained personnel. Operators should be familiar with the general performance and structure of the machine, master the prevention of equipment failure, judgment and emergency treatment measures. Now we will talk about the considerations of automatic wire... read more
07
Mar
What are the main factors affecting the quality of fully automatic wire crimping machine?
Every kind of mechanical equipment has a quality assessment method.To evaluate its quality, the most common is whether the performance is stable, whether there are faults in the use process, whether the... read more
09
Apr
What are the common fatal faults of the lug/terminal/ferrule?
1, poor insulation
The function of the insulator is to keep the contact part in the correct position, and make the contact between the contact part and the complex part. Therefore, the insulation must have excellent electrical... read more
23
Jun
Fully automatic wire crimping machine combines the structural advantages of single-end high-speed automatic wire crimping machine. Double-end single-end crimping terminal, super high speed, single-end crimping can reach 7000 or so pcs per hour, the total length of ultra-short wire incl. cutting and crimping terminal is 9MM. Double-ends crimping 5000pcs or so per hour, ultra-short wire cutting wire and crimping is 40MM or so. The automatic double-ends wire crimping machine mainly adopts imported original parts to complete stripping, cut to length, terminal crimping, half-stripping, twisting and other precise movements, simple operation and stable performance. Suitable for cutting AWG#30-AWG#18 wire.
Simple disposal of sudden abnormality by fully automatic wire crimping machine
As an advanced intelligent equipment, fully automatic wire crimping machine is widely used in wire harness processing industry. Fully automatic wire crimping machine not only has high processing speed, but also has high processing accuracy. It is an indispensable mechanical equipment in wire harness processing industry. Advanced equipment also marks the development of enterprises. Wire harness industry uses intelligent automatic... read more
17
Jun
The fully automatic double-ends wire crimping machine consists of three parts: the motion part, the control part and the execution part. wire crimping machine manufacturer said the wiring harness processing equipments on the market can be divided into three categories according to the accessories used at present.
1. Mechanical fully automatic double-ends wire crimping machine:
The main working principle is to drive the movement of the machine by belt and cam. The advantage is that the price is cheap, but the disadvantage is that the mechanical parts are easy to wear and age after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping fully automatic double-ends wire crimping machine:
It mainly drives the movement of the machine through stepper motor.
The advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with the mechanical design, it is more exquisite. The disadvantage is that the domestic ordinary step motor is easy to lose step and affects the precision of the product. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full-servo fully automatic double-ends wire crimping machine:
mainly through the PLC servo drive signal to control the movement of the servo motor, the advantages are high accuracy, long service life, high cost-effective, the disadvantage is that the price is more expensive, the use of motion modules together, greatly ensuring the accuracy and service life of the product.
The main functions of the reducer are as follows:
1. The reducer can reduce the moment of inertia. Generally, the square of speed ratio is reduced. It can control start-stop and speed change in time.
2. Increasing the torque through the reducer is equivalent to increasing the input power, which can reduce the power required by the input motor.
3. Reducer has the function of protecting motor in transmission. Reducer bears large torque in operation.fully enclosed gear reducer motor transmits only the value of overload divided by deceleration ratio when overload occurs. If it is directly borne by motor, it may cause motor damage.
4. When the motor is directly connected to the load at low speed, in order to meet the output torque current, the motor will increase a lot, which will inevitably have higher requirements for the heat dissipation and insulation of the motor. It is also undesirable from the point of view of energy saving. If the reducer is used, the impact of these problems can be reduced.
The role of the motor module:
1. Flexible movement without gap
2. Easy to obtain high walking accuracy
3. High positioning accuracy
4. High rigidity in all directions
5. High allowable load
6. Can maintain high accuracy for a long time
7. Excellent speed.
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08
Apr
Full Digital Intelligent Terminal Crimping Machine Failure Elimination
Failure 1: Stripping front opening length varies.
Reason a: Feeding wire wheel is too tight or relaxed;
Solution: use wheel trimming bar to adjust two wheels gap so as not to press the wire firmly or too relaxed to... read more
