07
Mar
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the... read more
12
Jun
1. The main working principle of mechanical type is driving machine working by belt and cam. The advantage is cheap, but the disadvantage is that the mechanical parts are easy to wear and aging after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping full automatic wire crimping machine is mainly driven by stepping motor. Its advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with mechanical design, it is more exquisite. The disadvantage is that domestic ordinary stepping motor is easy to lose step and affects the accuracy of products. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full servo mainly controls the movement of servo motor by servo drive signal provided by PLC. Its advantages are high precision, long service life, high cost performance, and its disadvantage is that the price is relatively expensive. The servo motor, together with imported famous brand reducers such as Shimpo in Japan, Sumitomo, HD, Alpha in Germany, is used together with the motion module (well-known ones such as THK, etc.), which greatly ensures the safety of the servo motor. The accuracy and service life of the product are proved.
The installation steps of automatic wire crimping machine are as follows:
1. Before installing the applicator, need to check whether the upper and lower die blades and feeding fastening screw are tightened or not.
2. Pull up the slider of the applicator and cover the sliding groove into the 2000 mould handle or (insert the power supply, press the adjustment button, rotate the back spindle counterclockwise with an open-mouth wrench, make the press slide down quickly and cover the sliding groove of the applicator into the 2000 mould handle).
3. Fix the bottom plate of the die and the working table of the press with the fixed screw of the press plate, so that the whole set of die can not be loosened (the whole set of die is in a solid state in normal operation).
The wire crimping machine manufacturer introduces the following use steps in details:
4. After the applicator is installed, in the mode of manual... read more
07
Mar
Fully automatic wire cutting stripping tinning machine must be operated by trained personnel. Operators should be familiar with the general performance and structure of the machine, master the prevention of equipment failure, judgment and emergency treatment measures. Now we will talk about the considerations of automatic wire... read more
25
Oct
The possible factors of terminal rail feed not working are as follows:
1. Lack of power supply voltage.
2. The connecting wire between the terminal rail feed and the controller is cracked.
3. The fuse of the controller is blown out.
4. The coil is burnt out.
5. The... read more
25
Oct
When choosing the fully automatic wire stripper crimping machine, we should not only care about the price, but also think about the long-term use. If the price is at the same level and the service life of the fully automatic wire stripper crimping machine... read more
25
Oct
Now many enterprises are producing automatic wire stripper crimping machines, and most of the appearance design is very similar, it is difficult for consumers to judge whether it is good or bad from the appearance. For enterprises that need to be applied to automatic... read more
25
Oct
1. Turn on the power switch of the automatic cutter stripper wire crimpers, and the power indicator is on.
2. Pay attention to whether there is obvious abnormal noise inside and outside the machine. If yes, immediately stop working, ask the maintenance personnel to determine... read more
07
May
This automatic wire terminal crimping machine will have a great impact when it is working,so as to ensure the safety of the staff,it is necessary to master the correct operation method and pay special attention to it in the use process.Compared with general wire terminal crimping machine,the... read more
30
Apr
1. The length of the stripping opening of fully automatic ribbon cable terminating machine is different:
There are many common reasons for opening disagreement, such as wire is pressed too tight or loose by wire feeding wheels; so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely. If the cut is too shallow or too deep, let’s adjust the knife edge to the right position with the knife depth conditioner, so as not to hurt the copper wire and to drop the rubber smoothly. If the opening is still different, replace the new blade directly.
2. Copper wire is exposed and uneven while terminating ribbon cable the copper wire :
Check whether the gun-type swing arm catheter can be attached to the wire or not;
Check whether the knife edge of wire crimping machine can be straight with the swing arm catheter or not;
Check whether the auxiliary pressing block of the wire crimping machine can be loosened or not;
Check whether the interval between the terminal machine and the automation has been changed or not.
3. The automatic ribbon cable terminating machine can not start or stop working:
Unable to start or suspend work, first of all, we must check whether there is current input and 6KG air pressure, as well as whether there is wire or a part of the machine jammed or not; and check whether the wire crimping machine has signal or power connection which leads to the machine doesn’t crimp.
4. Wire interception of automatic ribbon cable terminal crimping machine leads to different length:
Change new blade.
Pressure of wire feeding wheels are too tight or loosen, so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely.
Matters needs attention in maintenance of automatic ribbon cable terminating machine
In order to prevent accidents or damage to the machine, the following principles must be observed in overhaul:
1. Only trained professionals are allowed to repair machines or replace components. When a fault occurs, press the jerk button on the operation panel to stop the machine.
2. When the machine fails to work properly, consult relevant manuals and instructions to determine the correct measures to be taken.
3. If two or more people work together, they must establish links with each other so that they can inform each other before starting new work steps to ensure personal safety.
4. Many electrical components are installed on the machine. The installation position of these components is vulnerable to oil pollution, dust and vibration.
A large part of the machine failure is caused by these components. Because the operation and maintenance of most components are relatively simple, the fault can be detected and repaired according to the user’s own strength. The terminal manufacturer said it should be noted that only the specified components are allowed to replace the damaged parts.
5. Power must be turned off before repairing or replacing components.
6. Parts (components) removed during overhaul should be replaced in place with the same new parts (components) and fixed with the original specifications screw as far as possible.
7. Instruments used in overhaul must be calibrated.
8. It is strictly forbidden to leave inflammables or metal objects in cabinets or junction boxes.
9. Check the cable and wire regularly to prevent leakage or shock.
In-cabinet maintenance:
Before opening the cabinet door, the main switch of the cabinet should be disconnected.
After the main switch is disconnected, the main switch is still live. Therefore, maintenance personnel must pay special attention to it.
If it is necessary to open the cabinet door electrically for repair, attention should be paid to safety, and no touching of charged objects in the cabinet by hand should be strictly prohibited.
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17
Jun
The fully automatic double-ends wire crimping machine consists of three parts: the motion part, the control part and the execution part. wire crimping machine manufacturer said the wiring harness processing equipments on the market can be divided into three categories according to the accessories used at present.
1. Mechanical fully automatic double-ends wire crimping machine:
The main working principle is to drive the movement of the machine by belt and cam. The advantage is that the price is cheap, but the disadvantage is that the mechanical parts are easy to wear and age after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping fully automatic double-ends wire crimping machine:
It mainly drives the movement of the machine through stepper motor.
The advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with the mechanical design, it is more exquisite. The disadvantage is that the domestic ordinary step motor is easy to lose step and affects the precision of the product. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full-servo fully automatic double-ends wire crimping machine:
mainly through the PLC servo drive signal to control the movement of the servo motor, the advantages are high accuracy, long service life, high cost-effective, the disadvantage is that the price is more expensive, the use of motion modules together, greatly ensuring the accuracy and service life of the product.
The main functions of the reducer are as follows:
1. The reducer can reduce the moment of inertia. Generally, the square of speed ratio is reduced. It can control start-stop and speed change in time.
2. Increasing the torque through the reducer is equivalent to increasing the input power, which can reduce the power required by the input motor.
3. Reducer has the function of protecting motor in transmission. Reducer bears large torque in operation.fully enclosed gear reducer motor transmits only the value of overload divided by deceleration ratio when overload occurs. If it is directly borne by motor, it may cause motor damage.
4. When the motor is directly connected to the load at low speed, in order to meet the output torque current, the motor will increase a lot, which will inevitably have higher requirements for the heat dissipation and insulation of the motor. It is also undesirable from the point of view of energy saving. If the reducer is used, the impact of these problems can be reduced.
The role of the motor module:
1. Flexible movement without gap
2. Easy to obtain high walking accuracy
3. High positioning accuracy
4. High rigidity in all directions
5. High allowable load
6. Can maintain high accuracy for a long time
7. Excellent speed.
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