Enhancing Wire Termination Efficiency: Troubleshooting Your Automatic Wire Terminal Crimping Machine

In the realm of wire processing, the Automatic Wire Terminal Crimping Machine stands as an indispensable tool, revolutionizing the way wires and cables are handled. As a pinnacle of technological innovation, this multifaceted marvel excels in cutting, feeding, stripping, and crimping, all while infusing a touch of humanization and intellectualization. While manual labor is minimized during operation, occasional glitches may arise. We’ve distilled the most prevalent troubleshooting techniques for your convenience:

  1. Mismatched Stripping Lengths: The Great Equalizer Variations in stripping lengths often stem from wire feeding wheels being either too tight or too loose. A simple solution is to fine-tune the gap between these wheels using a roller adjuster, ensuring the wire remains untangled. To address improper cutting depth, employ the cutter depth adjuster, placing the blade at the optimal position to avoid harming the copper wire and facilitate smooth rubber peeling. If inconsistency persists, replacing the blade may be necessary.
  2. Copper Wire Conundrum: A Balanced Crimp When copper wire stretches unevenly or escapes terminal grips during crimping, several factors may be at play. Check if the gun-type swing arm conduit securely attaches to the wire rod. Ensure the wire crimping machine’s knife edge aligns with the swing arm conduit and verify the auxiliary pressing block’s stability. Confirm the distance between the wire crimping machine and automation remains constant to prevent misalignment.
  3. Silent Terminal Syndrome: Start or Stop Woes Should the terminal machine refuse to start or halt during operation, start with the basics. Examine the presence of current input and 6KG air pressure. Check for obstructions or material jams hindering operation. Investigate signal and power connections to pinpoint any disruptions causing the wire crimping machine to fall silent.
  4. Precision Predicament: Taming Wire Length Discrepancies The electronic wire’s varying cutoff length might signal blade wear. Swiftly remedy this by substituting the cutting tool with a fresh one. If the feeder wheel’s grip is at fault, a subtle tweak to the roller fine-tuning parts’ gap should restore optimal performance. This ensures the wire isn’t overly compressed or prone to slipping.

Navigate the intricate landscape of wire termination with confidence, armed with the knowledge to troubleshoot your Automatic Wire Terminal Crimping Machine. Embrace the efficiency, precision, and convenience this advanced wire processing automation solution brings to your wire-cutting and crimping endeavors.

Share this post


Online Service
Live Chat