Generally, there are many reasons for overheating of bearings in automatic wire crimping machines. Among them, there are several common reasons. The wire crimping machine manufacturer introduce several reasons as below: 1. Friction between bearing cover and shaft. Because the axis of the axle and the axis of the mechanical equipment driven by the terminal machine are not on the same line, or because of the inaccurate processing, the inner circle of the bearing cap is eccentric, so that the bearing cap and the axle are friction with each other. Light bearings heat, serious smoke, large high-speed motors will soon rub red. At this time, the machine should be stopped immediately, otherwise the automatic terminal machine will be burnt down. 2. If the belt is too tight or the axle center of the fully automatic wire crimping machine is not in the same straight line as that of the driven machine, that is to say, the bearing load will increase and the bearing will heat up. 3. The unbalance of inner and outer rings of steel ball bearings is one of the causes of heating. The unbalance of inner and outer rings of terminal machine may be caused by machining. Because the seat and cover of automatic terminal machine are processed separately, sometimes the bearing holes on the two end caps are not coaxial (that is, the center line is not on one line). In addition, poor assembly, uneven tightness of the screw on the end cover, dust and dirt on the stop, etc., may also make the inner and outer rings unbalanced. If the inner and outer rings of the bearing are unbalanced, the steel beads and the inner and outer rings will be scraped, and the friction will increase and heat up. If there is no other reason, wipe the nose clean and reinstall, screw tighten one by one in diagonal order. A small amount of errors in processing can be improved by gradual automatic adjustment. 4. Too much or too little lubricating oil is also the cause of heating. Bearing is used for a long time, the internal lubricant gradually reduces, resulting in insufficient lubrication, increased friction loss, so that the bearing heating, long-term oil shortage operation will cause bearing damage. Too much oil or too thick oil can also cause bearing overheating. In addition, if the lubricating oil is mixed with hard impurities, the bearings are not cleaned, or the bearings are cleaned with dirty oil, so that there are sand particles and iron chips in the bearings, the mechanical friction of the bearings will be increased and the bearings will be heated, and the bearings will be easily damaged due to the role of impurities.
All kinds of electrical appliances used in our life include cars and aerospace, wiring harness is the main part of the success of commodities, and different wiring harness will be used in the development of each commodity. As the wiring harness processing equipment, computerized wire stripping machineand wire crimping machine are particularly important in the manufacture of wiring harness. If you want to understand the processing technology of wiring harness, you must understand theperformance of the computerized wire stripping machine and wire crimping machine. The manufacturer [...]
This automatic wire terminal crimping machine will have a great impact when it is working,so as to ensure the safety of the staff,it is necessary to master the correct operation method and pay special attention to it in the use process.Compared with general wire terminal crimping machine,the performance of fully automatic wire terminal crimping machine may be more perfect.Although automation can be achieved,some basicoperation methods still need to be mastered. When using automatic wire terminal crimping machine,first turn on the power switch,the indicator light will be [...]
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables.It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials,stripping,pressing together,humanization and intellectualization. There is hardly any manual work in the operation process,but there will also be faults.We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: 1.The length of stripping opening is different: There are many common reasons for different openings,such [...]
Fully automatic wire crimping machine has the functions of automatic cutting, stripping, twisting and crimping, which is a highly automated equipment. In the course of using, how to detect and eliminate faults? Fortune Sky Technology teaches you how to detect and eliminate faults: only fully check and clean up the machine and equipment before working every day, most of the faults can be prevented. It is very important to check and clean up before operation. If a fault occurs in one part, it will affect the normal operation of other parts and make the fault more serious. Therefore, it is necessary to repair it in time when abnormal is found. This can reduce the normal production or other unnecessary losses caused by the failure of machinery and equipment. 1. Fault: The cutting length of the electronic wire is inconsistent Reason a: the wire feeding roller is pressed too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Straightener is too tight or loose; Solution: The principle of adjusting straightener is that straightener can play a straightening role and be delivered smoothly. Cause c: abrasion of the cutting edge; Solution: Replace the new cutting blade. 2. Fault: The length of stripping opening is different. Reason a: the wire feeding roller is too tight or loose; Solution: adjust the gap between the two wheels with the fine-tuning parts of the roller so that the wire is not flattened and too loose to slip. Reason b: Cutter cut too shallow or too deep; Solution: Debugging the knife edge to the appropriate position with the depth adjusting part of the cutting knife, so as not to hurt the copper wire and to smoothly peel off the insulation. Reason c: Cutting tool abrasion; Countermeasure: Replace new blades. 3. Fault: The machine can not start or stop in operation. Reasons and countermeasures: A. Check for current input (220V) and 6KG air pressure; B. Check if the total number of settings has arrived or not, and if it has arrived, reset it and start it after power failure; C. Check if there is a wireless material or a running part jammed; D. Check if the wire crimping machine has signal connection or power connection and lead to the wire crimping machine without crimping. 4. Faults: uneven exposure of copper wire on the crimped terminal; Reasons and countermeasures: A. Check if the catheter of gun-type swing arm is attached to the wire; B. Check if the cutter edge of wire crimping machine is relatively straight with the catheter of swing arm; C. Check if the auxiliary block of wire crimping machine is loose; D. Check if the distance between the wire crimping machine and the automation has changed. Above are some minor faults that may occur in the operation of the equipment and the corresponding countermeasures. For your reference, if there are any irrevocable faults, please contact fortune sky in time. The fortune sky, one of leading terminal crimping machine manufactuers engineer will take professional knowledge and experience to alleviate your worries.
1. The length of the stripping opening of fully automatic ribbon cable terminating machine is different: There are many common reasons for opening disagreement, such as wire is pressed too tight or loose by wire feeding wheels; so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely. If the cut is too shallow or too deep, let’s adjust the knife edge to the right position with the knife depth conditioner, so as not to hurt the copper wire and to drop the rubber smoothly. If the opening is still different, replace the new blade directly. 2. Copper wire is exposed and uneven while terminating ribbon cable the copper wire : Check whether the gun-type swing arm catheter can be attached to the wire or not; Check whether the knife edge of wire crimping machine can be straight with the swing arm catheter or not; Check whether the auxiliary pressing block of the wire crimping machine can be loosened or not; Check whether the interval between the terminal machine and the automation has been changed or not. 3. The automatic ribbon cable terminating machine can not start or stop working: Unable to start or suspend work, first of all, we must check whether there is current input and 6KG air pressure, as well as whether there is wire or a part of the machine jammed or not; and check whether the wire crimping machine has signal or power connection which leads to the machine doesn’t crimp. 4. Wire interception of automatic ribbon cable terminal crimping machine leads to different length: Change new blade. Pressure of wire feeding wheels are too tight or loosen, so you only need to adjust the space between the two wheels with a roller trimmer so that the wire does not flatten or slip too loosely. Matters needs attention in maintenance of automatic ribbon cable terminating machine In order to prevent accidents or damage to the machine, the following principles must be observed in overhaul: 1. Only trained professionals are allowed to repair machines or replace components. When a fault occurs, press the jerk button on the operation panel to stop the machine. 2. When the machine fails to work properly, consult relevant manuals and instructions to determine the correct measures to be taken. 3. If two or more people work together, they must establish links with each other so that they can inform each other before starting new work steps to ensure personal safety. 4. Many electrical components are installed on the machine. The installation position of these components is vulnerable to oil pollution, dust and vibration. A large part of the machine failure is caused by these components. Because the operation and maintenance of most components are relatively simple, the fault can be detected and repaired according to the user’s own strength. The terminal manufacturer said it should be noted that only the specified components are allowed to replace the damaged parts. 5. Power must be turned off before repairing or replacing components. 6. Parts (components) removed during overhaul should be replaced in place with the same new parts (components) and fixed with the original specifications screw as far as possible. 7. Instruments used in overhaul must be calibrated. 8. It is strictly forbidden to leave inflammables or metal objects in cabinets or junction boxes. 9. Check the cable and wire regularly to prevent leakage or shock. In-cabinet maintenance: Before opening the cabinet door, the main switch of the cabinet should be disconnected. After the main switch is disconnected, the main switch is still live. Therefore, maintenance personnel must pay special attention to it. If it is necessary to open the cabinet door electrically for repair, attention should be paid to safety, and no touching of charged objects in the cabinet by hand should be strictly prohibited.
1, failure: the length of the different stripping opening; Reason a: the wire inlet wheel pressed too tight or loose; Countermeasures: use wire roller fine-tune piece to adjust the gap of wire inlet wheels until the wire won’t be compressed flattened or too loosen slip. Reason B: cutting knife cut too shallow or too deep; Countermeasures: to adjust the depth of the cutting knife to adjust the blade to the appropriate location, so as not to damage the copper wire and smooth off [...]
With the arrival of twenty-first century, each country’s industry has entered a period of rapid development, especially in Asia. Full automatic wire stripper terminator machine connector industry at present in the world has entered a mature period, but the terminal industry manufacturers to gain great benefits in the connector in the wave must grasp the life of the operation terminal industry. Full automatic wire crimping machine crimps continuous terminal, it is convenient for wire connection, it is actually a sealed in plastic insulation inside [...]
Mechanical failure is a common, automatic terminal crimping machine is no exception, there are many kinds of failures of automatic terminal crimping machine, today is mainly with you about what’s reason caused automatic terminal crimping machine bad contact. Full automatic terminal crimping machine is necessary to have a good touch of the layout, reliable and reliable touch stick and excellent conductive function, so the situation is likely to cause the lug crimping machine touch bad. 1, the layout of the touch is not reasonable, the choice [...]
Shenzhen Fortune Sky Technology Co.,Ltd tell you the fully automatic wire terminating machine operating procedures 3.1 Checking fully automatic wire terminating machine before its start : 3.1.1 check whether the switch is good. 3.1.2 check the electrical device is normal (Power: 220V, air pressure: 3.5-6.5 pure) 3.1.3 Lubricate in the sliding part, clean the machine and keep maintenance records 3.2 fully automatic terminal crimping machine operation steps: 3.2.1 place semi-finished products that inserted into the terminal on the table to be pressed. 3.2.2 will be stamping semi-finished plastic down, metal [...]