Analysis of poor contact problem of wire terminal crimping machine: For machines, poor contact has always been one of the main causes of failure, ranging from small size like mobile phones to big one like computers, wire terminal crimping machines, or aviation equipment and etc. In fact, this is also some common factors, such as processing size beyond tolerance, unreasonable heat treatment and electroplating surface treatment technology, poor storage environment, improper operation, etc., as mentioned above, it may cause bad [...]
Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It makes the terminal machine operate supermutely, and the frequency converter itself can save 30% of electricity, plus the super mute wire crimping machine is [...]
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling. 1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common. 2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action. 3. Terminal crimping and excellent quality products. Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine. One. The length of electronic wire cut-off by fully automatic wire crimping machine is different. 1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery. 2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it. 3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife. Two. The machine cannot start or stop in operation First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping. Three. Some Copper Wires Outstrench From Crimped Terminal And Be Uneven. 1. Check whether the gun-type swing arm catheter is attached to the wire rod. 2. Check whether the knife edge of the wire crimping machine is relatively straight with the swing arm catheter. 3. Check whether the auxiliary block of wire crimping machine is loose or not. 4. Check whether the distance between the wire crimping machine and the automatic machine has changed.
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered. When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, [...]
Analysis of the problems caused by the wiring of the fully automatic wire crimping machine and the effects
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation. There are main reasons as follow: One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors. In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown. What functions does the wire crimping machine can provide? The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on. Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much. (2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution. (3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week. The specific operation methods are as follows: Opening the rear cover of the wire crimping machine Removing the clip spring of driven pulley, Removing pulley, Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost). After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc. Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine. Maintenance process of automatic terminal machine 1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common. 2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action. As long as the wire is worn, the applicator installed, production can start after the parameters are set in the picture. Wire crimping machine can be classified as pneumatic wire crimping machine, wire crimping machine, fully automatic wire crimping machine, mute wire crimping machine, universal wire crimping machine, continuous terminal cutting PIN machine,wire stripper terminator machine, semi-automatic mute wire crimping machine, wire cutting stripping and crimping machine, wire crimping machine, [...]
The improved mute wire crimping machine is based on the server belt, the server does not transmit information to the motor, the motor is static. His operating principle is different from that above, which has the advantages of low noise and power saving. It just gives the server a message, which is then passed to the motor and acts as an action. Mute wire crimping machine is improved with the conventional wire crimping machine. There is an internal wrapped a circuit breaker with a clutch . Every crimping produces a standard “O” , which is the most common. Mute wire crimping machine is usually used to connect wire more conveniently. Mute wire crimping machine referred to a kind of machine which is mainly used for wire processing. Without welding, two wires can be connected stably. It can crimp metal terminal to the wire end, and then make conduction. When disassembling, just pull it out. It’s convenient and fast. Mute wire crimping machines are applied to various electrical appliances in our life, electronic products including automobiles and aerospace, wiring harness is an important part of product success, every product research and development should consider the application of wiring harness in products; as a wiring harness processing equipment, computer strippers and mute wire crimping machines are particularly important in the production of wiring harness, want to understand the processing technology of wiring harness. Be sure to understand the performance of computerized wire stripping machines and mute wire crimping machines. The mute wire crimping machine is a kind of machine which integrates feeding, cutting, stripping and pressing for wire crimping. It is suitable for large, medium and small enterprises. The use of mute wire crimping machine saves labor. Its advantages and characteristics are as follows: 1. The mute wire crimping machine adopts digital control interface. The working power of optical, electrical, mechanical, pneumatic and magnetic integration makes the operation simpler. 2. The running speed is fast and the accuracy is high, which saves time. 3. Simple operation mechanism makes it cost less in maintenance, reduces the cost, and produces high efficiency of silent terminals, which improves the profit margin of enterprises and promotes the development of enterprises. Mute wire crimping machine is a kind of mechanical equipment which is often seen in the wire processing industry. Every kind of mechanical equipment will have some potential safety problems in use, so there are many relevant safety rules.
The mute wire crimping machine is developed for the common terminal die at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation have realized the accuracy, strength and safety that the machinery can not reach. The unique frequency converter technology, safe working time, power saving and mute, the operator is more dedicated to work, greatly improving work efficiency. It is also a wire crimpingl machine widely used nowadays. Today, the manufacturer of wire crimping machine shares the working principle of mute wire crimping machine for you. The mute wire crimping machine adopts modern frequency converter control technology, which is developed for the common terminal die crimping at home and abroad. It is suitable for the crimping of various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It can make the terminal machine run supermutely, and the converter itself can save 30% of the power. In addition, the supermute terminal machine is a kind of supermute terminal machine. Working once power on, eliminating unnecessary idle motor, more power-saving. Without noise, workers are more attentive to their work, which greatly improves their work efficiency. This is the preferred equipment for wire end processing. The mute wire crimping machine is a semi-automatic wire crimping machine. It uses a foot-stepping to start the machine, and step one time to complete a processing action. According to its structure, it can be divided into two types: stepping type and server type. Its working principle is as follows: 1. Stepping wire crimping machine: (stepping principle) The motor keeps turning. There is a breaker with a clutch in the inner core. Every move is a standard “O” coming out, which is the most common. 2. Server wire crimping machine: also known as silent terminal machine, through manual control pedal to the server signal, the signal is transmitted to the motor, motor operation pressure connection, complete a workflow. Silent terminal machine refers to a kind of machine used in wire processing. It can press the hardware head to the wire end. Then do conduction, mute terminal machine typed out of the terminal is usually to connect more convenient, without welding can be stable to connect the two wires together, and when disassembly only need to pull it out.
Automatic wire terminal crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technical product of multi-function machine for cutting aggregates and feeding materials, stripping, crimping together, humanization and intellectualization. There is hardly any manual work in the operation process, but there will also be faults. We summarizes the three most common faults in the operation process of automatic wire terminal crimping machine for you: The length of stripping opening is different: There are many common [...]
Chinese wire terminal crimping machine manufacturer describes how to assembly the automatic wire terminal crimping machine and its main purpose
1. The main working principle of mechanical type is driving machine working by belt and cam. The advantage is cheap, but the disadvantage is that the mechanical parts are easy to wear and aging after using for a period of time, and the maintenance and debugging are troublesome. Short service life. 2. Stepping full automatic wire crimping machine is mainly driven by stepping motor. Its advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with mechanical design, it is more exquisite. The disadvantage is that domestic ordinary stepping motor is easy to lose step and affects the accuracy of products. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers. 3. Full servo mainly controls the movement of servo motor by servo drive signal provided by PLC. Its advantages are high precision, long service life, high cost performance, and its disadvantage is that the price is relatively expensive. The servo motor, together with imported famous brand reducers such as Shimpo in Japan, Sumitomo, HD, Alpha in Germany, is used together with the motion module (well-known ones such as THK, etc.), which greatly ensures the safety of the servo motor. The accuracy and service life of the product are proved. The installation steps of automatic wire crimping machine are as follows: 1. Before installing the applicator, need to check whether the upper and lower die blades and feeding fastening screw are tightened or not. 2. Pull up the slider of the applicator and cover the sliding groove into the 2000 mould handle or (insert the power supply, press the adjustment button, rotate the back spindle counterclockwise with an open-mouth wrench, make the press slide down quickly and cover the sliding groove of the applicator into the 2000 mould handle). 3. Fix the bottom plate of the die and the working table of the press with the fixed screw of the press plate, so that the whole set of die can not be loosened (the whole set of die is in a solid state in normal operation). The wire crimping machine manufacturer introduces the following use steps in details: 4. After the applicator is installed, in the mode of manual operation, the back spindle is rotated counterclockwise with an open mouth wrench to see if the upper and lower die blades are centered and vertical. 5. Adjust the pressure height of upper and lower stroke. 6. After the terminal is loaded into the die feeding plate from the guide plate, please tighten the terminal pressure adjustment screw properly so that the terminal does not retreat in normal operation. 7. In the mode of manual operation, try to crimp terminal, check if the feeding head can normally send the terminal to the center of the upper and lower dies. 8. Try to crimp the terminals after adjustment, start tension test after 10 terminals crimped, if tension test are passed then start production. if there are problems, find out the problems are and correct them.