Fix Crimping Issues FAST! Vibratory Feed Crimp Machine Guide

Fix Crimping Issues FAST! Vibratory Feed Crimp Machine Guide

Automatic vibratory feeding insulated terminal crimping machines offer significant efficiency improvements, but occasional problems can arise. This guide from a leading manufacturer highlights potential issues with the vibratory feeder and suggests solutions.

Weak or Slow Oscillation and Irregular Feeding:

Device Table: A weak table (less than 1.5 inches thick) can cause resonance and dampen vibration. Ensure adequate table thickness and add triangular support pieces to cylindrical support feet.
Loose Connections: Verify all screws between the feeder and base are tight and properly aligned.
Uneven Surface: Ensure the table is level for optimal performance.
Air Coil Issues: Maintain a minimal air gap between the coil and the feeder base plate. Check the base plate for signs of weakness.
Tension Spring: Inspect and replace any cracked tension springs.
Air Blowing Problems: Inconsistent air pressure, contaminated air with water or oil, or rigid air pipes can reduce feeding efficiency. Utilize clean, dry air, independent pressure regulators, filters, and flexible hoses.
Additional Factors Affecting Performance:

Power Grid Fluctuations: Readjust the controller to compensate for power grid variations.
Debris and Part Overload: Clean out debris from the feeder and adjust feeding speed to prevent parts from sliding off due to excessive speed or quantity.
Part Issues: Oversized, bent, or oily parts can cause feeding problems. Address these part defects.
Material Changes: Material changes may require adjustments to the feeder’s surface load and base settings.
Complete Feeder Failure:

Power Supply: Verify sufficient voltage is reaching the feeder.
Internal Obstructions: Check for jammed parts between the coil and frame, or obstructions from other equipment colliding with the feeder’s top or base plate.
Coil and Controller Issues: Ensure the gap between the coil and frame is appropriate, and replace any burnt-out fuses, damaged wires, or faulty coils within the controller.

By following these troubleshooting steps, you can effectively address common issues with your automatic vibratory feeding insulated terminal crimping machine and ensure optimal performance.

Find expert terminal crimping machine technical resources on our specialized page.