Wire Terminating Machine Classification

this is a wire crimping machine which can be equipped with side or rear end applicator for crimping in wire harness processing.

Wire Terminating Machine Classification

Wire terminating machines can be categorized into several distinct groups, included Automatic Wire Cut Strip Terminating Machines, Multi-conductor Cable Stripping and Crimping Machine, ultra-silent wire terminating machines, pneumatic wire crimping machines, terminal crimping machines, computerized wire stripping and crimping machines, pin insertion wire crimping machines, and gold wire crimping machines.

I. Categorizing Fully Automatic Wire Crimping Machines: A Breakdown:

Fully automatic single-head wire crimping machine (controlled by PLC or microcontroller). This domestically manufactured equipment boasts an impressive output of 5,000 wire cutting, stripping, and single-end terminal crimping operations per hour. It can automatically detect the quality of terminal crimping and is quite popular in the domestic market.

Fully automatic single-head wire crimping and twisting soldering machine (controlled by PLC or microcontroller). This domestically produced equipment can accomplish approximately 4000 pieces of wire cutting, thinning, single-end terminal crimping, single-end twisting, solder application, and tin dipping per hour. It can automatically detect the quality of terminal crimping and is one of the most automated wire crimping machines in the domestic market.

Fully automatic double-head wire crimping machine (controlled by PLC or microcontroller). This type of domestically produced equipment can achieve approximately 4500 pieces of wire cutting, thinning, double-end terminal crimping per hour with high precision. It can automatically detect the quality of terminal crimping.

Fully automatic wire combining and crimping machine (controlled by PLC or microcontroller, powered by servo motors or stepper motors). The production process requires no manual intervention, resulting in high efficiency. This type of domestically produced equipment can accomplish approximately 7000 pieces of wire cutting and 11000 pieces of terminal crimping per hour, including 3500 pieces of combined wire crimping and 7500 pieces of single wire crimping. It can automatically detect the quality of terminal crimping and possesses the functions of the three aforementioned fully automatic wire crimping machines. It is one of the most automated wire crimping machines in the current domestic market.

II. Multi-Conductor Cable Stripper Terminator Machine

Multi-Conductor Cable Stripper Terminator Machine belong to the semi-automatic category. In line with their nomenclature, these machines handle automatic wire stripping and terminal crimping, with manual wire introduction. The operation is controlled by a footswitch for power, resulting in high production efficiency and a lower price.

III. Ultra-Silent Wire Crimping Machines

Terminal machines equipped with servo drives (inverters) fall under the semi-automatic category. They require manual feeding and control of the footswitch for power. Similar to the working principle of strip and crimp wire terminal machines, they do not have an automatic wire stripping function (usually used in conjunction with computerized wire cutting machines). These machines have low energy consumption and are cost-effective.

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