Some Tricks to Solve Benchtop Terminal Crimping Machine Malfunctions
Firstly, if the crimping machine fails to strip, we can try adjusting the stripping knife value or check if the stripping coupler is functioning properly. This solution has an efficiency rate of up to 90%. Remember, stripping is the most fundamental function of a crimping machine, and if it can’t strip, the entire production line will come to a halt.
Secondly, if the crimping machine fails to start properly, we need to check if the stroke reaches the apex or if there is any heavy object inside the wire slot. This solution has an efficiency rate of up to 100%. Starting is the highlight of the crimping machine, and if it fails to start, it means your orders will be delayed.
If the crimping machine produces noise, slight noise is a normal phenomenon, but if the noise is excessive, it needs to be repaired. We need to check if there is wear between certain parts or components of the crimping machine, leading to increased friction, or if any screws are loose during operation, causing greater vibration of the parts. This solution has an efficiency rate of up to 100%. Remember, the noise from the crimping machine will affect the efficiency of the workers and may cause damage to their ears.
If the wire clamp cannot hold the wire properly, we can try increasing the air pressure of the wire clamp. This solution has an efficiency rate of 90%. The wire clamp is an important component of the crimping machine for wire feeding, and if it cannot hold the wire, there will be extensive wiring problems in the entire production line.
If both ends of the vacuum suction device do not work, we need to check if the semi-stripping parameter is greater than the length of the wire end when semi-stripped at both ends. This solution has an efficiency rate of up to 100%. The vacuum suction device is an important component of the crimping machine for semi-stripping, and if it does not work, it means your orders will be further delayed.
If the crimping machine triggers a wire feeding deviation alarm, we need to check if the straightening wheel is too tight or if the encoder is damaged. This solution has an efficiency rate of 90%. Wire feeding deviation alarm is a common issue in crimping machines, and if not resolved promptly, it will lead to wiring faults.
Lastly, if the crimping machine double crimps, we need to check if the switches near the main shaft of the crimping machine are damaged, or if any screws are loose; check if the circuit board and pedal of the crimping machine are faulty; check if the actuator spring of the crimping machine is dislodged or broken, and if the actuator is damaged. This solution has an efficiency rate of up to 100%. Double crimping is a serious issue in crimping machines, and if not resolved promptly, it will cause the entire production line to stop.
