Operating Instructions and Common Troubleshooting for Super Mute Wire Crimping Machine
I. Differences between Fully Automatic and Semi-Automatic Wire Crimping Machines
Firstly, let’s discuss the differences between fully automatic wire crimping machines and semi-automatic wire crimping machines, mainly distinguished by two points:
The fully automatic wire crimping machine integrates a server, operating on a different principle than conventional wire crimping machines. It only requires providing information to the server, which then transmits it to the motor, enabling the machine to perform an action.
The semi-automatic wire crimping machine, often referred to as the super mute wire crimping machine, is the vertical desktop type commonly seen in the market. It is equipped with a foot-operated power-off clutch. While the machine’s motor operates continuously during crimping, pressing the foot pedal sends a power-off signal (“O”), completing the wire crimping process.
II. Pre-use Calibration of Super Mute Wire Crimping Machine
Mold Height Adjustment: Loosen the punch tightening screw and use a small circular rod to adjust the threaded rod (there are six equally spaced holes on the circular rod). Clockwise is up, and counterclockwise is down. Adjust the punch to the appropriate position by changing a 0.25mm interval hole, then tighten the punch tightening screw (i.e., set the wire core crimping height).
Adjustment of Height Difference between Upper Inner Blade and Upper Outer Blade: Micro-adjust the PC crimping height, loosen the upper blade tightening screw, pull out and rotate, with 1-8 settings. The higher the number, the lower the PC blade height, with each setting differing by 0.1mm. Adjust to the appropriate position (i.e., set the wire insulation crimping height).
Feeding Adjustment: Use the up and down keys to move the guide block to the highest point. Loosen the feeding block fixing screw and rotate the feeding adjustment threaded rod (clockwise backward, counterclockwise forward) to feed the terminal to the center of the blade. Adjust to the appropriate position to complete the calibration.
Disconnect the wrench when starting the power switch of the mute wire crimping machine.
Before starting, ensure that the punch is adjusted to the highest point.
Avoid excessive pressure on multiple terminals.
Confirm whether the voltage is normal (use a voltage stabilizer) to ensure the machine’s service life.
For safety, make sure both hands are away from the machine table before starting the power operation.
When the operator adjusts the mold, it is necessary to put the machine in manual mode (indicated by a red light).
III. Summary and Troubleshooting of Super Mute Wire Crimping Machine Issues
If the foot pedal switch is faulty, consider replacing it.
In case of continuous punching, check the setting switch.
If the fuse blows, it can be replaced.
If the machinery operates slowly, apply lubricant 1-3 times daily to the guide block (hole 1 and surface 3) and mold (hole 3). Operating temperature range: -2° to 50°.
If the motor emits smoke or has an unusual smell, check if the voltage meets the machine specifications.
If the mold gets stuck and cannot move up and down, use a wrench to adjust the rear screw of the main spindle, allowing the spindle stock to move up and down. Check if the upper and lower blades are damaged or if the terminal and wire are scratched.
Additionally, regularly replace blades and adjust molds.
