A Guide to Troubleshooting Your Automatic Wire Processing Machine

Conquering Common Issues: A Guide to Troubleshooting Your Automatic Wire Processing Machine

The world of modern manufacturing thrives on precision, and your automatic wire cutting, stripping, and crimping machine plays a vital role in maintaining that precision. However, even the most reliable machines can encounter occasional hiccups. This guide equips you with the knowledge to troubleshoot common problems and restore your machine to peak performance.

Addressing Stripping Inconsistencies

Uneven Stripping Length:

Cause: Inconsistent grip on the feeding wire wheel.
Solution: Adjust the wheel trimming bar to achieve a balanced grip – neither too tight nor too loose.
Shallow or Deep Cuts:

Cause: Worn or improperly adjusted knife.
Solution: Use the knife deep/shallow adjust bar to find the optimal cutting depth that removes insulation without damaging the copper core. If the knife is excessively worn, replace it with a new one.
Resolving Crimping Issues

Uneven Copper Exposure:

Cause: Loose connection between the gun-shaped arm phase conduit and the wire, misaligned knife edge, or inadequate crimping pressure.
Solution: Ensure a secure connection between the conduit and the wire. Verify that the knife edge is perpendicular to the arm conduit. Adjust the terminal machine’s auxiliary briquetting pressure to achieve a firm and even crimp. Finally, maintain the correct distance between the terminal crimping machine and the automata to avoid alignment problems.
Overcoming Electronic Wire Cutting Inconsistencies

Inconsistent Wire Feed:

Cause: Imbalanced grip on the feeding wire wheel or a malfunctioning straightener.
Solution: Adjust the wheel trimming bar to achieve the desired grip. If the straightener disrupts the wire flow, make minor adjustments to restore a smooth feed.
Dull Tangent Knife:

Cause: Worn tangent knife edge.
Solution: Replace the worn knife with a sharp one to ensure clean and precise cuts.
Troubleshooting Machine Stoppage

Power or Air Supply Issues:

Cause: Insufficient power supply (220V) or air pressure (6KG).
Solution: Verify the power supply voltage and air pressure meet the machine’s requirements. If a power failure occurred, a simple reset might be all that’s needed.
Blockages or Jams:

Cause: A foreign object obstructing the wire path.
Solution: Carefully remove any obstructions from the machine to ensure smooth operation.
Loose Connections:

Cause: Faulty connection between signal and power cables of the terminal machine.
Solution: Ensure all connections are secure to prevent performance interruptions.
By following these troubleshooting steps and maintaining your machine with care, you can keep your automatic wire processing operations running smoothly. Remember, with a little knowledge and proactive maintenance, you can transform your machine into a symphony of precision, ensuring consistent and reliable production.