Analysis and Solutions for Common Faults in Fully Automatic Ribbon Cable Single-Head Crimping Machine
Fully automatic ribbon cable single-head crimping machines are crucial equipment in the power and electrical industries for cable processing. They encompass various functions, including feeding, cutting, stripping, and crimping. Fortune Sky Tech, as a professional manufacturer of fully automatic crimping machines, provides comprehensive training to operators during installation to ensure independent and proficient operation, maintenance, and utilization of the equipment. In case of malfunctions, timely solutions are guaranteed.
Below, we will introduce common faults encountered during the usage of fully automatic ribbon cable single-head crimping machines, along with the corresponding analysis and solutions.
Fault: Inconsistent cutting lengths of electronic wires
Cause a: Excessive or insufficient pressure on the wire feeding wheel
Solution: Adjust the straightener to ensure smooth and consistent wire feeding while maintaining the correct pressure.
Cause c: Wear or damage to the cutting blade
Solution: Replace the cutting blade with a new one.
Fault: Uneven stripping opening lengths
Cause a: Excessive or insufficient pressure on the wire feeding wheel
Solution: Use the roller adjustment component to fine-tune the gap between the two wheels, preventing wire flattening or slippage.
Cause b: Cutting and stripping blade cutting too shallow or too deep
Solution: Use the depth adjustment component to position the blade correctly, ensuring it does not damage the copper wire and allowing for smooth removal of the insulation.
Cause c: Wear or damage to the cutting and stripping blade
Solution: Replace the cutting blade with a new one.
Fault: Machine cannot start or stops during operation
Causes and Solutions:
a. Check for power input (220V) and 6KG air pressure.
b. Verify if the preset total quantity has been reached; if so, reset it, turn off the power, and restart.
c. Inspect for wire jamming or blockage in any operational part.
d. Check for signal and power connections in the crimping machine that may lead to non-compression.
Fault: Uneven exposure of copper wires in crimped terminals
Causes and Solutions:
a. Check if the gun-type swing arm guide is aligned with the wire.
b. Verify if the crimping machine blade is in proper alignment with the swing arm guide.
c. Inspect if the auxiliary pressure block of the crimping machine is loose.
d. Check for any changes in the distance between the crimping machine and the automation machine.
These are the common faults that may occur during the daily operation of the fully automatic ribbon cable single-head crimping machine, along with their respective solutions. If you encounter any unresolved issues or problems during operation and maintenance, please feel free to seek assistance.
