Troubleshooting and Solutions for Common Problems of Automatic Wire Cutting and Crimping Machines:
Inconsistent wire length after cutting:
Insufficient pressure on the wire feeding wheel, adjust the pressure.
Adjust the feeding speed to an appropriate level.
Improper gap in the feeding wheel, adjust the clearance.
Improper clearance in the entire line wheel, adjust the clearance.
Damaging wire cores with the automatic crimping machine:
Adjust the depth of the stripping blade.
Adjust the valve blade.
Incorrect stripping equipment, requiring adjustment.
Unable to strip the front end with the automatic crimping machine:
Check the depth of the stripping, adjust the stripping blade.
Insufficient pressure on the wire feeding wheel, adjust the pressure.
Excessive retracting value may be set.
Worn-out blade, needs replacement.
Unable to strip the back end with the automatic crimping machine:
Check the depth of the stripping, adjust the stripping blade.
Inadequate clamping of the wire by the clamp, adjust the clearance.
Excessive retracting value may be set.
Worn-out blade, needs replacement.
One end of the wire is damaged while the other is not:
Adjust the blade rack if the depth of the two blade edges differs.
The stripping blade does not reach the positioning pin.
Worn-out blade in the crimping machine, replace it.
Uneven or inconsistent stripping with the automatic crimping machine:
Inadequate heating temperature, adjust the heating temperature.
Improper depth of the stripping blade, adjust the blade.
Worn-out blade in the crimping machine, replace it.
Clamps are not gripping the wire properly.
Unable to remove wire insulation with the automatic crimping machine:
Inappropriate setting of the semi-stripping length, adjust the semi-stripping length.
Incomplete cutting of the wire insulation or inappropriate temperature.
Excessive gap or incorrect position of the stripping clamp, adjust the stripping clamp.
Clamp unable to hold the wire with the automatic crimping machine:
Insufficient air pressure or excessive clearance, adjust the air pressure and clearance.
Damaged clamp, replace the clamp.
Incorrect position or timing of the clamp, adjust the position and timing.
Inconsistent depth of compression with the automatic crimping machine:
Inconsistent stripping length, confirm the stripping length.
Insufficient clamping force by the clamp, confirm the clamping force of the clamp.
Incorrect sinking height of the sinking device, adjust the sinking height.
Inconsistent timing of actions, adjust the timing.
Poor crimping with the automatic crimping machine:
Check if the crimping machine mold is faulty, adjust the mold.
Confirm the accuracy of mechanical actions, adjust the timing of actions.
Confirm the correct crimping position.
Abnormal heating temperature with the automatic crimping machine:
Confirm if the temperature controller of the crimping machine is set correctly.
Confirm if the heating temperature setting of the crimping machine is correct.
Check if the heating tube of the crimping machine is damaged.
Check if the thermocouple of the crimping machine is damaged.
Check if the wiring of the crimping machine is normal.
Motor overload or misalignment with the automatic crimping machine:
Check if the crimping machine has been collided with or exceeded its stroke.
Confirm if the speed of the crimping machine is too fast, adjust the speed.
Mechanical misoperation with the automatic crimping machine:
Confirm if there has been any human error in operating the crimping machine.
Confirm if the motor of the crimping machine is misaligned or if the driver is alarming.
Confirm if the air source and power supply are normal; restart the mechanical power supply of the crimping machine and confirm if it is normal.
