Troubleshooting for Vibratory Feeder of the Vibratory Feed Terminal Crimping Machine

What are the common faults of the vibratory feeder in the fully automatic terminal crimping machine?

Causes of Vibratory Feeder Malfunction in the Vibratory Feed Terminal Crimping Machine:

Insufficient power supply voltage.
Cracked wiring between the vibratory feeder and the controller.
Blown fuse in the controller.
Burnt coil.
Improper gap between the coil and the frame.
Parts jammed between the coil and the frame.
Vibratory feeder coming into contact with hard objects, causing the top plate or base plate to collide with other equipment.
Weak or slow vibrations, scattered or irregular feeding in the Vibratory Feeder of the Vibratory Feed Terminal Crimping Machine may be due to:

Cracked springs.
Thin base plate.
Defects in equipment tabletop, lacking hardness. If suspended on the equipment tabletop, it will result in weak vibrations. The tabletop thickness should be at least 1-1/2 inches to prevent vibration absorption. Cylindrical support feet should be equipped with triangular support pieces.
Uneven tabletop.
Debris inside the feeder.
Coil air gap should be minimized.
Machine rhythm too fast causing parts to slip off the feeder.
Unstable power supply.
Controller needs readjustment to adapt to unstable power supply.
Part issues: oversized, bent, oily, etc.
Loose or misaligned screws securing the feeder to the base.
Too many parts.
Improper base adjustment.
Material change, requiring readjustment of the feeder surface to balance the base.
Some issues may arise when using compressed air, such as unstable air pressure, contaminated air source with water or oil, which can accumulate on the feeder surface, slowing down or even halting feeding. The air source should be clean and dry, equipped with independent regulators and filters. Avoid using rigid pipes as it will reduce feeding efficiency. Flexible hoses should be used instead.

 

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