Troubleshooting Strategies for Super Mute Wire Crimping Machine
A thorough inspection and cleaning of the super mute wire crimping machine before work each day can prevent most malfunctions. Pre-operation checks and cleaning are crucial, as a malfunction in one area can affect the normal operation of other parts, escalating the issue. Therefore, prompt maintenance is necessary upon detecting any abnormalities, reducing the impact of equipment malfunctions on regular production or unnecessary losses. Below are some minor malfunctions that may occur during the operation of the equipment, along with corresponding strategies for your reference. If there are any unresolved issues, please contact our company promptly.
Issue: Inconsistent cutting length of electronic wires
Cause a: Excessive or insufficient pressure on the wire feeding wheel
Strategy: Adjust the gap between the two wheels with the rolling wheel micro-adjustment device to ensure that the wire is not flattened or too loose.
Cause b: Overly tight or loose straightener
Strategy: Adjust the straightener to ensure smooth feeding while maintaining its straightening function.
Cause c: Wear or damage to the cutting knife edge
Strategy: Replace the cutting knife with a new one.
Issue: Uneven stripping length
Cause a: Excessive or insufficient pressure on the wire feeding wheel
Strategy: Adjust the gap between the two wheels with the rolling wheel micro-adjustment device to ensure that the wire is not flattened or too loose.
Cause b: Too shallow or deep cutting by the stripping knife
Strategy: Use the depth adjustment device to adjust the knife position to the appropriate level, ensuring that the copper wire is not damaged and the insulation can be smoothly removed.
Cause c: Wear or damage to the stripping knife edge
Strategy: Replace the stripping knife blade with a new one.
Issue: Super mute wire crimping machine failure – inability to start or sudden stop during operation
Causes and Strategies:
a. Check for power input (220V) and 6KG air pressure.
b. Check if the set total quantity has been reached; if so, reset and restart after power-off.
c. Check for any wire jamming or obstruction in certain moving parts.
d. Verify signal and power connections to ensure the crimping machine is functioning properly.
Issue: Uneven exposure of copper wires in crimped terminals
Causes and Strategies:
a. Check if the gun-shaped swing arm guide is properly aligned with the wire.
b. Verify if the terminal machine knife edge is aligned with the swing arm guide.
c. Check for any looseness in the auxiliary pressure block of the terminal machine.
d. Examine if there is any change in the distance between the terminal machine and the automatic machine.
