Servo Automatic Wire Cutting, Stripping, and Double-Ends Crimping Machine vs. Stepper Automatic Wire Cutting, Stripping, and Double-Ends Crimping Machine
The disparity between the servo version and the stepper version in our fully automatic double-head machine lies in:
Within our fully automatic double-head machine, both the servo automatic wire cutting, stripping, and double-ends crimping machine and the stepper automatic wire cutting, stripping, and double-ends crimping machine serve identical functions and share a similar structure. Their applications are also alike, yet substantial differences exist between the two.
The servo version is a control system that achieves motion through a microcontroller as the core control device. It comprises high-speed pulse counting modules, photoelectric encoders, servo motors, and other precision components. Noteworthy for its extended lifespan, heightened accuracy, swift speed, and rapid response.
Conversely, the stepper version realizes motion with a photoelectric encoder at its core, utilizing motor direct drive with a simple structure and low failure rate.
In contrast, the servo version boasts a faster speed, with a response speed one-third quicker than the stepper version. The stepping range for the stepper version is 500mm, whereas the servo version can achieve up to 1000mm.
Given that the servo version employs a microcontroller to control the motor’s speed for motion control, a servo controller or microcontroller must be integrated into the system.
Due to the stepper version’s higher speed, it necessitates the motor to have a greater rotation speed to ensure sufficient current passes through the coil within the predetermined depth.
In the event of a system malfunction, a simple troubleshooting process suffices to restart operations.
The servo version typically adopts a synchronous motion mechanism composed of a stepper motor and a photoelectric encoder to achieve linear motion.
As the stepper version’s motor has a slightly faster rotation speed than the servo version, it mandates a higher motor speed (>2000r/min).
Because the stepper board undergoes a winding process during operation, a “winding” process occurs in the stepper version.
For a more in-depth exploration of the distinctions between the servo version and the stepper version of the fully automatic double-head terminal machine, please refer to my previous article: Understanding the Differences Between the Servo and Stepper Versions of the Automatic Wire Cutting, Stripping, and Double-Ends Crimping Machine. These two devices exhibit fundamentally different characteristics, and their usage varies significantly. The primary differentiation lies in the fact that the stepper version is suitable for enterprises with high-speed requirements and less stringent accuracy needs.
