Automatic Wire Cutting and Crimping Machine: Troubleshooting and Solutions
Inconsistent length of electronic wire cutting:
a. The wire feeding wheel may be pressed too tightly or too loosely; adjust the straightener to ensure straightening and smooth wire feeding.
b. The cutting blade may be worn or dull; replace with a new cutting blade. Single-head pressure and single-head injection of plastic shell, 3000 times per hour.
Uneven stripping opening length:
a. The wire feeding wheel may be pressed too tightly or loosely; use the fine-tuning device for the rolling wire wheel to adjust the gap between the two wheels so that the wire is not flattened or too loose to slip.
b. The stripping knife may cut too shallow or too deep; use the depth adjustment device to adjust the cutting edge to the proper position, ensuring that the copper wire is not damaged and the insulation can be easily removed.
c. The stripping knife may be worn or dull; replace with a new stripping blade.
The machine cannot start or stops during operation:
a. Check for power input (220V) and 6KG air pressure.
b. Check if the set total quantity has been reached; if reached, reset and restart after power off.
c. Check for any wire or jammed part in operation.
d. Check for signal or power connection in the terminal machine that may cause the terminal machine not to engage.
Uneven exposure of copper wire when crimping terminals:
a. Check if the gun-type swing arm guide is in line with the wire.
b. Check if the terminal machine blade is directly aligned with the swing arm guide.
c. Check if the auxiliary pressure block of the terminal machine is loose.
d. Check for any changes in the distance between the terminal machine and the automatic machine.
Excessive noise from the terminal machine:
a. Slight noise from the terminal machine is normal; if the noise is excessive, it may be due to:
i. Wear between parts or components in the terminal machine, leading to increased friction.
ii. Loosening of screws in the terminal machine during operation, causing increased vibration.
The motor of the terminal machine does not rotate:
Check if the clutch position of the terminal machine is correct, and whether the fuse has been burnt out.
Continuous punching in the terminal machine:
a. Check if the switch near the main shaft of the terminal machine is damaged or if the screw is loose.
b. Check if the circuit board and pedal of the terminal machine are damaged.
c. Check if the rod spring of the terminal machine is dislodged or broken, losing elasticity, and if the rod is damaged.
No response from the terminal machine:
a. Check if the power cord of the terminal machine is connected or if there is a problem with the wiring.
b. Check if the circuit board of the terminal machine is intact and undamaged.
c. Check if all switches of the terminal machine are operational.
d. Check if the pedal of the terminal machine is burnt.
e. Check if the electromagnet of the terminal machine still has magnetism and if it is burnt.
