Optimizing Performance: A Guide to Semi-Automatic Ribbon Cable Crimping Machine Adjustments

Optimizing Performance: A Guide to Semi-Automatic Ribbon Cable Crimping Machine Adjustments

Fine-tuning your semi-automatic ribbon cable crimping machine ensures efficient and high-quality crimping results. This guide outlines the key technical points for adjusting the machine for optimal performance.

Preparation:

Power Up: Turn on the power switch and air valve switch.
Terminal Placement: Load the terminals into the designated holder.
Touchscreen Settings: Power on the touchscreen and confirm the wire’s part number (P number). Set the wire type, spacing, and crimping times following the terminal machine’s recommendations.
Wire Width Adjustment:

Jog Mode Selection: Set the jog/continuous switch to the “jog” position.
Initial Adjustment: Loosen the wire width adjustment screw slightly so the gap is a little wider than the wire itself (refer to the machine’s schematic for screw location).
Wire Placement: Insert the wire into the aligning clip, ensuring it rests at a 90-degree angle against the baffle.
Fine-Tuning: Press the footswitch and observe the wire’s fit within the aligning clip. Adjust the wire width adjustment screw until the gap precisely matches the wire’s width. Tighten the screw to secure the setting.
Feeding Distance Adjustment:

Jog Operation: Continuously press the footswitch in jog mode to advance the wire until it reaches the crimping position. Ensure the terminal machine is set to manual crimping mode.
Visual Inspection: Check if the wire’s first designated point (P position) is centered between the splitting claws.
Fine-Tuning: If the wire leans left, increase the feeding distance; if it leans right, decrease it. Adjust the data on the touchscreen until the position is correct.
Manual Crimping: Perform a manual crimp with the terminal machine and inspect the wire for any scratches or damage. If damage is present, adjust the wire diameter settings on the touchscreen (intended for minor adjustments).
Crimp Quality and Baffle Adjustment:

Core and Insulation Distance: Verify the appropriate distance between the terminal’s core and the insulation layer. If necessary, adjust the front and rear positions using the baffle adjustment screw (refer to the machine’s schematic for screw location). Tighten the screw after making adjustments.
Compatibility Check: Ensure compatibility between the splitting claws and the wire diameter. The ideal fork length of the wire should fall between 26mm and 30mm.
Continuous Operation:

Once all adjustments are complete and satisfactory results are achieved, set the jog/continuous switch to the “continuous” position for uninterrupted machine operation.

By following these guidelines and referring to the machine’s schematic for specific screw locations, you can effectively adjust your semi-automatic ribbon cable crimping machine, ensuring consistent and high-quality crimping of your ribbon cables.