Current Situation of Wire Harness Processing Enterprises and Wire Harness Processing Equipment Industry
(1) Small and medium-sized wire harness enterprises face more intense market competition than large ones. To establish a presence in the market with low-profit margin wire harness products, these enterprises must significantly reduce costs, increase production, and enhance productivity to attain certain profits. The most direct approach is to introduce modern automated wire harness processing equipment, including Automatic Wire Cutting and Crimping Machines and Automatic Multi Twist Tin 10-Wire Cutting Stripping Machines, which can be versatile to meet various processing needs of wire harnesses.
(2) As cars become more commonplace and household appliances become more affordable, the requirements for the configuration of automobiles, household appliances, and other complete machines are becoming more diverse, complex, and non-standardized. The situation where wire harness factories produce tens of thousands or even hundreds of thousands of identical wire harness sets is being disrupted. Wire harness production is showing a characteristic of “multiple varieties, small batches,” and both wire harness products and services are moving towards customization. For many years, Guanjv Automation has been committed to the research and production of wire harness equipment, offering customized wire harness processing equipment based on customer needs.
(3) Due to the increasingly rapid changes in customer demands, wire harness enterprises experience frequent fluctuations in orders and complex material substitutions.
(4) Wire harnesses, as the central nervous system of automobiles and household appliances, have high quality requirements. Many complete machine manufacturers have stringent quality requirements for wire harness enterprises, demanding a quality level below 1 ppm. Moreover, once a quality non-compliance event occurs with wire harness products, it is challenging to rectify and use them, as high-quality incidents directly lead to excessive waste for the enterprise. To meet this requirement, pressure detection devices can be added to Automatic Wire Cutting and Crimping Machines and Automatic Multi Twist Tin 10-Wire Cutting Stripping Machines, enabling a 99.9% control over the product yield, thus significantly controlling the yield of finished wire harness products.
(5) The automation level of small and medium-sized wire harness enterprises is relatively low, with overall low levels of personnel qualification and relatively weak financial and technical capabilities. Fully automated wire cutting and crimping machines, as well as fully automated multi-twist tin 10-wire cutting stripping machines, are computer-controlled, requiring no specialized training. They are easy to operate, requiring only simple input of requirements, and can complete all steps with just one key. One person can oversee 8-10 devices, significantly saving the enterprise’s manpower and material costs, thereby increasing profits.
(6) Small and medium-sized wire harness enterprises are in a growth stage, and their internal and external environments are constantly changing and evolving. They have certain affiliated relationships with complete machine manufacturers, introducing new product series and offering various wire harness processing equipment in a one-stop procurement approach to meet all your needs.
