According to statistics, in mechanical factories, accidents caused by machines account for more than 80% of the total accidents. In other words, the proportion of safety accidents caused by human factors is very high. Therefore, safety first has always been the tenet of every production and processing enterprise. As a wire crimping machine manufacturer, what matters should we pay attention to when operating the benchtop wire crimping machine to reduce the risk of operation? First of all, for the workers [...]
Talking about the close relationship between wire harness enterprises and wire terminals crimping machines
The situation of Chinese wire harness exports is very good. According to statistics from relevant agencies, domestic wire harness products have earned 3.27 billion US dollars, an increase of 62.7% over the previous year. There are indications that China has become a major exporter of wire harnesses. At the beginning of market competition, fully automatic wire terminals crimping machines brought profits to the market. As the wire harness industry is further integrated into the process of economic globalization, the degree [...]
How to judge the quality of automatic wire stripper crimper machine needs to start from these aspects?
The purchase of automatic wire stripper crimper machine needs to master the skills. There are so many equipment in the market that many people find it is difficult to purchase it. So, how can we know the quality of the wire crimping machine? We suggest that we should start from the following aspects. 1. Look at the configuration This is not only a suitable skill for purchasing wire stripper crimper machines, all machines and equipment will be configured, and the quality [...]
Now many enterprises are producing automatic wire stripper crimping machines, and most of the appearance design is very similar, it is difficult for consumers to judge whether it is good or bad from the appearance. For enterprises that need to be applied to automatic wire stripper crimping machine to realize stripping, the quality of automatic wire stripper crimping machine directly affects the future work efficiency, which is related to the future income. Therefore, in the matters needing attention in [...]
Before using the automatic wire terminator, it is beneficial to know more about its common faults. When there is a fault, we can quickly know the cause of the fault and take effective measures to solve it in the first time. Today, we will talk about the three most common troubleshooting solutions of the automatic wire terminator in detail. When there is a fault problem, it will be more convenient to solve it. When the automatic wire terminator breaks down, don’t panic. First [...]
People familiar with wire processing industry well know the importance of fully automatic wire crimping machine for the whole wire processing industry. A stable and highly efficient fully automatic wire crimping machine can save tens of thousands of CNY of expenditure for enterprises every year, but also can avoid the situation of difficult recruitment for enterprises. What are the advantages of fully automatic wire crimping machine? How can it help enterprises save money and worry? Here’s a brief description of its advantages: 1. High efficiency, good safety, 3500 pcs per hour can be processed, twice as much as the manual wire crimping machine, which can save a lot of manpower and material resources. 2. Automated production ensures the standardization of wiring harness processing, fixed length interception, precise stripping and balanced terminal pressure, so that the terminal of wire harness is crimped regularly and uniformly, and the product quality is very stable. 3. Choose stepper motor driver, the terminal pressure control is accurate, which ensures the wiring harness and wiring arrangement conduction function and stable performance. 4. Fully automatic production, one person, one machine, saving labor. Let people free themselves from heavy labor. 5. Less land occupation: Each equipment occupies less than 1 square metre, which saves the rent of the plant. 6. High efficiency and 24-hour operation of equipment can create continuous wealth for enterprises and make basic preparations for expanding the scale of enterprises. Characteristics of Fully Automatic Wire Crimping Machine * As long as the wire is worn, the applicator on the frame can be produced after the parameters are set in the picture. * Humanized software design – – All computer sets various specifications: length of peeling at both ends, depth of cut-in, position of terminal pressing, half-peeling copper cutting, lengthening peeling and so on, which greatly shortens the training time for employees. * Modularized design of the whole machine – various devices can be installed according to the need, such as twisting machine, tin impregnating device, etc., so that the overall function of the equipment can be fully expanded. * The design concept of connecting the past with the future is to adopt a universal wire crimping machine that meets international standards. It is easy to operate and can quickly change the mould. It lowers the technical level of operators and reduces the cost of personnel management in enterprises. * Efficient design – wire with length of less than 300 mm can be cut off, peeled at both ends and pressed at one end in about one second, which has high production efficiency. * Perfect combination with supporting equipment, can be connected with feeder.
Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the accuracy, strength and safety that the machine can not reach. It makes the terminal machine operate supermutely, and the frequency converter itself can save 30% of electricity, plus the super mute wire crimping machine is [...]
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling. 1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common. 2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action. 3. Terminal crimping and excellent quality products. Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine. One. The length of electronic wire cut-off by fully automatic wire crimping machine is different. 1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery. 2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it. 3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife. Two. The machine cannot start or stop in operation First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping. Three. Some Copper Wires Outstrench From Crimped Terminal And Be Uneven. 1. Check whether the gun-type swing arm catheter is attached to the wire rod. 2. Check whether the knife edge of the wire crimping machine is relatively straight with the swing arm catheter. 3. Check whether the auxiliary block of wire crimping machine is loose or not. 4. Check whether the distance between the wire crimping machine and the automatic machine has changed.
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be more perfect. Although automation can be achieved, some basic operation methods still need to be mastered. When using automatic wire crimping machine, first turn on the power switch, the indicator light will be on. If not, [...]
Analysis of the problems caused by the wiring of the fully automatic wire crimping machine and the effects
Even the fully automatic operated fully automatic wire crimping machine can also cause malfunctions and adverse effects, so we often find some bad phenomena in actual operation. There are main reasons as follow: One is the unsatisfactory contact of wire terminals. In the final analysis, this is due to the unreasonable design of the corresponding infrastructure or the inconsistent selection of materials, which makes the normal transmission of voltage, current, signal and so on impossible. The other is the problem of poor fixing. The insulator on the terminal is not only to play an insulating role, but also to provide corresponding protection, positioning, fixing and other functions. The reason for poor fixation is actually from design, material selection, process and other factors. In addition, poor insulation is also one of the common problems of terminals. Because there are some impurities such as metal redundancy, dust and flux on the surface and inside of the insulator of fully automatic wire crimping machine, ionic conductivity will be formed in the case of dampness and mildew, which leads to poor insulation phenomena such as short circuit, low insulation resistance, leakage and breakdown. What functions does the wire crimping machine can provide? The fully automatic ribbon cable wire crimping machine is used to connect terminals. It is used to facilitate the connection of wires. It is actually a piece of metal sealed in insulating plastic. Both ends have holes to penetrate the wires. There are screws to fasten or loosen the wires, for example, two wires, sometimes need to be connected, sometimes need to be disconnected. At this time, they can be connected by terminals. And can disconnect at any time, without welding them together or surround them, very convenient and fast. And suitable for a lot of wire interconnection, in the power profession there are special terminal row, terminal box, which is full of terminal, single-layer, double-layer, current, voltage, general, breakable and so on. Our wire crimping machine has a certain crimping area in order to ensure reliable touch, as well as to ensure that the current can be satisfied. The fully automatic ribbon cable wire crimping machine uses the existing track connection terminal connection skills, and installs a circuit composed of electronic components to complete the transmission coupling of photoelectric process.