07
Mar
The emergence of fully automatic wire stripper terminator machine has greatly promoted the development of wiring harness processing industry. The use of fully automatic wire crimping machine is not only more efficient, but also better quality of stripped wires. In addition, there are many unexpected advantages in the... read more
25
Jun
In order to ensure the safety of the staff, it is necessary to master the correct operation method and pay special attention to it in the use process. Compared with general wire crimping machine, the performance of fully automatic wire crimping machine may be... read more
25
Jun
(1) Fully automatic wire crimping machine stamping guide rail must be added oil lubrication filling hole at the top of the terminal machine once an hour, each filling 2-3 drops should not be too much.
(2) Operators must clean the machine every day to remove dust and debris on the surface of the machine and excess oil pollution.
(3) Grease must be added to the main speed bearing of the automatic wire crimping machine every week.
The specific operation methods are as follows:
Opening the rear cover of the wire crimping machine
Removing the clip spring of driven pulley,
Removing pulley,
Smearing grease (uniformly applied on the surface of high speed bearing) and restoring (note: in the process of removing pulley, attention to bearing balls perhaps be lost).
After 3-6 months using the fully automatic wire crimping machine, it is necessary to check whether the parts (wearing parts) need to be replaced, such as belt, and whether the spring elasticity of each part needs to be replaced. Whether the locking screw of the machine is loose or not, check whether the clamp spring is deformed, etc.
Usually in the work, we not only need to know how to use the automatic terminal machine, but also need proper maintenance. Without maintenance, not only will reduce the life of the machine terminals, but also the maintenance skills of the automatic terminal machine will affect the efficiency of the machine.
Maintenance process of automatic terminal machine
1. (Stepping Principle) The motor keeps turning. There is an internal wrapped breaker with a clutch. Every step produces a standard “O” coming out, which is the most common.
2. In the last five years, there has been a mute wire crimping machine with a servo. Its operating principle is different from that above. It just gives the servo a message, which is then transmitted to the motor and acts as an action.
As long as the wire is worn, the applicator installed, production can start... read more
04
Jul
Wire crimping machine refers to a kind of machine used in wire processing. It can crimp metal terminal to the wire end and then make conduction. The terminals crimped by the wire terminator crimping machine are usually for the convenience of connection. Without welding, the two wires can be connected together steadily, and only need to be pulled out when disassembling.
1. The motor keeps turning. There is an internal wrapped breaker with a clutch, every move generates a standard “O” out, which is the most common.
2. In the last five years, mute wire crimping machine with servo have appeared. Their operating principles are different from those above. They just give the servo a message, which is then transmitted to the motor and acts as an action.
3. Terminal crimping and excellent quality products.
Automatic wire crimping machine is an indispensable equipment for processing all kinds of wires and cables. It is a high-end technological product with multi-function machine of gathering and feeding material cutting, stripping, pressing together, humanization and intellectualization. It hardly needs manual work in the process of operation, but it also has faults. This paper summarizes the three most common faults in the process of operation of automatic terminal machine.
One. The length of electronic wire cut-off by fully automatic wire crimping machine is different.
1. The feeding wheel pressed too tight or too loose. If the problem is caused by this phenomenon, we can solve this problem only by adjusting the gap between the two wheels with the fine-tuning parts of the rolling wheel so that the wire is not flattened or too loose and slippery.
2. The straightener is too tight or loose. If it is because of this problem, then we should adjust the straightener to play a straightening role and send it out smoothly as the principle to solve it.
3. The cutting edge is worn or the cutting edge is worn. In view of this phenomenon, we only need to replace the new cutting knife.
Two. The machine cannot start or stop in operation
First check whether there is current input (220V) and 6KG air pressure, then check whether the total set number arrives, whether there is wire or a certain part of the machine jammed, finally check whether there is signal connection or power connection of the automatic wire crimping machine and lead to the wire crimping machine without crimping.
Three. Some Copper Wires Outstrench From Crimped... read more
17
Jun
The fully automatic double-ends wire crimping machine consists of three parts: the motion part, the control part and the execution part. wire crimping machine manufacturer said the wiring harness processing equipments on the market can be divided into three categories according to the accessories used at present.
1. Mechanical fully automatic double-ends wire crimping machine:
The main working principle is to drive the movement of the machine by belt and cam. The advantage is that the price is cheap, but the disadvantage is that the mechanical parts are easy to wear and age after using for a period of time, and the maintenance and debugging are troublesome. Short service life.
2. Stepping fully automatic double-ends wire crimping machine:
It mainly drives the movement of the machine through stepper motor.
The advantage is that the price is relatively low and the appearance is close to the servo motor. Compared with the mechanical design, it is more exquisite. The disadvantage is that the domestic ordinary step motor is easy to lose step and affects the precision of the product. The service life is short. The price difference between domestic stepper motor and imported famous brand servo motor is about 10 times. At present, more small companies use stepper motors as servo motors, declare that they are all servo products, or use some unknown servo plus some cam mechanical parts to deceive consumers.
3. Full-servo fully automatic double-ends wire crimping machine:
mainly through the PLC servo drive signal to control the movement of the servo motor, the advantages are high accuracy, long service life, high cost-effective, the disadvantage is that the price is more expensive, the use of motion modules together, greatly ensuring the accuracy and service life of the product.
The main functions of the reducer are as follows:
1. The reducer can reduce the moment of inertia. Generally, the square of speed ratio is reduced. It can control start-stop and speed change in time.
2. Increasing the torque through the reducer is equivalent to increasing the input power, which can reduce the power required by the input motor.
3. Reducer has the function of protecting motor in transmission. Reducer bears large torque in operation.fully enclosed gear reducer motor transmits only the value of overload divided by deceleration ratio when overload occurs. If it is directly borne by motor, it may cause motor damage.
4. When the motor is directly connected to the load at low speed, in order to meet the output torque current, the motor will increase a lot, which will inevitably have higher requirements for the heat dissipation and insulation of the motor. It is also undesirable from the point of view of energy saving. If the reducer is used, the impact of these problems can be reduced.
The role of the motor module:
1. Flexible movement without gap
2. Easy to obtain high walking accuracy
3. High positioning accuracy
4. High rigidity in all directions
5. High allowable load
6. Can maintain high accuracy for a long time
7. Excellent speed.
read more
04
Jul
Benchtop wire terminator crimping machine is developed with modern frequency converter control technology, which is aimed at common terminal applicator crimping at home and abroad. It is suitable for crimping various terminals and wires. Digital control, safety protection system and simple operation realize the... read more
25
Oct
There are many types, models and specifications of fully automatic wire crimper. According to the basic functions, fully automatic wire cutting stripping twisting tin dipping machines can be divided into: automatic wire tin dipping machine, double-ends wire twisting crimping tin dipping machine, automatic pvc... read more
07
Mar
What are the main factors affecting the quality of fully automatic wire crimping machine?
Every kind of mechanical equipment has a quality assessment method.To evaluate its quality, the most common is whether the performance is stable, whether there are faults in the use process, whether the... read more
22
Jun
The improved mute wire crimping machine is based on the server belt, the server does not transmit information to the motor, the motor is static. His operating principle is different from that above, which has the advantages of low noise and power saving. It just gives the server a message, which is then passed to the motor and acts as an action.
Mute wire crimping machine is improved with the conventional wire crimping machine. There is an internal wrapped a circuit breaker with a clutch . Every crimping produces a standard “O” , which is the most common. Mute wire crimping machine is usually used to connect wire more conveniently. Mute wire crimping machine referred to a kind of machine which is mainly used for wire processing. Without welding, two wires can be connected stably. It can crimp metal terminal to the wire end, and then make conduction. When disassembling, just pull it out. It’s convenient and fast.
Mute wire crimping machines are applied to various electrical appliances in our life, electronic products including automobiles and aerospace, wiring harness is an important part of product success, every product research and development should consider the application of wiring harness in products; as a wiring harness processing equipment, computer strippers and mute wire crimping machines are particularly important in the production of wiring harness, want to understand the processing technology of wiring harness. Be sure to understand the performance of computerized wire stripping machines and... read more
25
Oct
The situation of Chinese wire harness exports is very good. According to statistics from relevant agencies, domestic wire harness products have earned 3.27 billion US dollars, an increase of 62.7% over the previous year. There are indications that China has become a major exporter... read more